Industrial Assessment Centers

Assessment #UW0037


Assessment Year 2010
SIC 2875
SIC Description Fertilizers, Mixing Only
NAICS 325314
NAICS Description Fertilizer (Mixing Only) Manufacturing
Principal Product Composites
Sales $ 50,328,000
# of Employees 108
Plant Area (Sq.Ft.) 40,000
Annual Production 2,500,000 Pounds
Production Hrs. Annual 6,240
Location (State) WA
Yearly Energy Cost $ 174,480

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

952,332 kWh $ 67,620 $ 0.071 /kWh

- Demand Charge

2,640 kW $ 13,764 $ 5.21 /kW

- Electricity Fees

- $ 0 -

Natural Gas

8,994 MMBtu $ 93,096 $ 10.35 /MMBtu

TOTAL ENERGY

18,756 MMBtu $ 174,480 $ 9.30 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

38,189 kWh
38,189 kWh
$ 3,437
$ 3,437
5.08 %
5.08 %
$ 0.071 /kWh

- Demand Charge

246 kW
246 kW
$ 1,283
$ 1,283
9.32 %
9.32 %
$ 5.21 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

93 MMBtu
0 MMBtu
$ 921
$ 0
0.99 %
0.00 %
$ 10.35 /MMBtu

TOTAL ENERGY

484 MMBtu
391 MMBtu
$ 5,641
$ 4,720
3.23 %
2.71 %
$ 9.30 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 1,060 $ 2,711 0.39
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

38,189 kWh $ 3,437 $ 0.071 /kWh

- Demand Charge

110 kW $ 574 $ 5.21 /kW

TOTAL ENERGY

391 MMBtu $ 4,011 -

Administrative Changes

- $ -1,300 -

TOTAL PRODUCTON

- $ -1,300 -
02 view
details
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS 2.3131 I $ 0 $ 709 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

136 kW $ 709 $ 5.21 /kW

TOTAL ENERGY

0 MMBtu $ 709 -
03 view
details
RECOVER HEAT FROM OVEN EXHAUST / KILNS 2.2432 N $ 1,842 $ 921 2.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

93 MMBtu $ 921 $ 10.35 /MMBtu

TOTAL ENERGY

93 MMBtu $ 921 -