Industrial Assessment Centers
Assessment #UW0023
| Assessment Year | 2009 |
|---|---|
| SIC | 2043 |
| SIC Description | Cereal Breakfast Foods |
| NAICS | 311230 |
| NAICS Description | Breakfast Cereal Manufacturing |
| Principal Product | Cereal Products |
| Sales | $ 82,000,000 |
| # of Employees | 140 |
| Plant Area (Sq.Ft.) | 105,000 |
| Annual Production | 100,000,000 Pounds |
| Production Hrs. Annual | 8,400 |
| Location (State) | WA |
| Yearly Energy Cost | $ 899,361 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
6,462,105 kWh | $ 403,840 | $ 0.062 /kWh |
- Demand Charge |
12,771 kW | $ 56,824 | $ 4.45 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
43,055 MMBtu | $ 438,697 | $ 10.19 /MMBtu |
TOTAL ENERGY |
109,292 MMBtu | $ 899,361 | $ 8.23 /MMBtu |
Water Disposal |
1,285,064 Gal | $ 141,372 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
514,232 kWh 514,232 kWh |
$ 35,313 $ 35,313 |
8.74 % 8.74 % |
$ 0.062 /kWh |
- Demand Charge |
473 kW 473 kW |
$ 3,512 $ 3,512 |
6.18 % 6.18 % |
$ 4.45 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
1,772 MMBtu 727 MMBtu |
$ 17,519 $ 7,267 |
3.99 % 1.66 % |
$ 10.19 /MMBtu |
TOTAL ENERGY |
7,043 MMBtu 5,998 MMBtu |
$ 56,344 $ 46,092 |
6.26 % 5.12 % |
$ 8.23 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 120,000 | $ 23,974 | 5.01 | ||||||||||||||||
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| 02 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 2,500 | $ 14,851 | 0.17 | ||||||||||||||||
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| 03 | view details |
ADJUST BURNERS FOR EFFICIENT OPERATION | 2.1133 | I | $ 200,000 | $ 7,267 | 27.52 | ||||||||||||||||
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| 04 | view details |
CONTROL PRESSURE ON STEAMER OPERATIONS | 2.1111 | N | $ 0 | $ 6,132 | 0.00 | ||||||||||||||||
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| 05 | view details |
RECOVER HEAT FROM OVEN EXHAUST / KILNS | 2.2432 | N | $ 60,200 | $ 4,120 | 14.61 | ||||||||||||||||
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