Industrial Assessment Centers

Assessment #UW0006


Assessment Year 2007
SIC 2653
SIC Description Corrugated And Solid Fiber Boxes
NAICS 322211
NAICS Description Corrugated and Solid Fiber Box Manufacturing
Principal Product Custom Cardboard Boxes
Sales $ 65,000,000
# of Employees 230
Plant Area (Sq.Ft.) 475,000
Annual Production 100,000 Not Available
Production Hrs. Annual 8,112
Location (State) WA
Yearly Energy Cost $ 481,178

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

4,965,000 kWh $ 396,662 $ 0.080 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

7,846 MMBtu $ 84,516 $ 10.77 /MMBtu

TOTAL ENERGY

58,737 MMBtu $ 481,178 $ 8.19 /MMBtu

Water Disposal

2,240,610 Gal $ 11,386 $ 0 /Gal

Solid Waste (non-haz)

312 lbs $ 5,036 $ 16 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

763,359 kWh
219,053 kWh
$ 49,823
$ 12,440
12.56 %
3.14 %
$ 0.080 /kWh

- Electricity Fees

- $ 3,834
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 10.77 /MMBtu

TOTAL ENERGY

7,824 MMBtu
2,245 MMBtu
$ 56,524
$ 14,106
11.75 %
2.93 %
$ 8.19 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

0 lbs
0 lbs
$ 0
$ 0
0.00 %
0.00 %
$ 16 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION 2.6242 N $ 4,759 $ 29,806 0.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

485,949 kWh $ 29,806 $ 0.080 /kWh

TOTAL ENERGY

4,981 MMBtu $ 29,806 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 1,900 $ 8,096 0.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

133,140 kWh $ 7,166 $ 0.080 /kWh

- Demand Charge

197 kW $ 930 $ 0.00 /kW

TOTAL ENERGY

1,365 MMBtu $ 8,096 -
03 view
details
REDUCE HOT WATER TEMPERATURE TO THE MINIMUM REQUIRED 2.6121 N $ 10,550 $ 6,191 1.70
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,049 kWh $ 5,166 $ 0.080 /kWh

- Demand Charge

164 kW $ 1,025 $ 0.00 /kW

TOTAL ENERGY

195 MMBtu $ 6,191 -
04 view
details
OPTIMIZE PLANT POWER FACTOR 2.3212 N $ 12,330 $ 3,834 3.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

- $ 3,834 -

TOTAL ENERGY

0 MMBtu $ 3,834 -
05 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 4,470 $ 2,403 1.86
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

34,052 kWh $ 2,089 $ 0.080 /kWh

- Demand Charge

50 kW $ 314 $ 0.00 /kW

TOTAL ENERGY

349 MMBtu $ 2,403 -
06 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 3,340 $ 2,289 1.46
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

32,811 kWh $ 2,017 $ 0.080 /kWh

- Demand Charge

36 kW $ 272 $ 0.00 /kW

TOTAL ENERGY

336 MMBtu $ 2,289 -
07 view
details
USE SOLAR HEAT TO HEAT WATER 2.9112 N $ 4,450 $ 1,600 2.78
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

24,836 kWh $ 1,523 $ 0.080 /kWh

- Demand Charge

37 kW $ 77 $ 0.00 /kW

TOTAL ENERGY

255 MMBtu $ 1,600 -
08 view
details
DEVELOP A REPAIR/REPLACE POLICY 2.4151 I $ 597 $ 1,318 0.45
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,050 kWh $ 1,168 $ 0.080 /kWh

- Demand Charge

24 kW $ 150 $ 0.00 /kW

TOTAL ENERGY

195 MMBtu $ 1,318 -
09 view
details
RECOVER HEAT FROM HOT WASTE WATER 2.2446 N $ 1,725 $ 987 1.75
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,472 kWh $ 888 $ 0.080 /kWh

- Demand Charge

21 kW $ 99 $ 0.00 /kW

TOTAL ENERGY

148 MMBtu $ 987 -