U.S. Department of Energy - Energy Efficiency and Renewable Energy

Industrial Technologies Program

Industrial Assessment Centers

Assessment #UU0109


Assessment Year 2006
SIC 3844
SIC Description X-ray Apparatus And Tubes
NAICS 334517
NAICS Description Irradiation Apparatus Manufacturing
Principal Product Medica C-Arms
Sales $ 365,000,000
# of Employees 440
Plant Area (Sq.Ft.) 185,000
Annual Production 5,300 Pieces
Production Hrs. Annual 4,198
Location (State) UT
Yearly Energy Cost $ 251,595

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

4,154,820 kWh $ 108,616 $ 0.026 /kWh

- Demand Charge

10,421 kW $ 116,656 $ 11.19 /kW

- Electricity Fees

- $ 0 -

Natural Gas

3,742 MMBtu $ 26,323 $ 7.03 /MMBtu

TOTAL ENERGY

46,329 MMBtu $ 251,595 $ 5.43 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

904,752 kWh
0 kWh
$ 27,100
$ 0
24.95 %
0.00 %
$ 0.026 /kWh

- Demand Charge

2,399 kW
0 kW
$ 28,580
$ 0
24.50 %
0.00 %
$ 11.19 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 7.03 /MMBtu

TOTAL ENERGY

9,273 MMBtu
0 MMBtu
$ 55,680
$ 0
22.13 %
0.00 %
$ 5.43 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
OPTIMIZE PLANT POWER FACTOR 2.3212 N $ 2,220 $ 1,800 1.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

151 kW $ 1,800 $ 11.19 /kW

TOTAL ENERGY

0 MMBtu $ 1,800 -
02 view
details
USE DEMAND CONTROLLER OR LOAD SHEDDER 2.3191 N $ 20,000 $ 24,880 0.80
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

2,088 kW $ 24,880 $ 11.19 /kW

TOTAL ENERGY

0 MMBtu $ 24,880 -
03 view
details
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING 2.4232 N $ 970 $ 3,730 0.26
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

85,872 kWh $ 2,570 $ 0.026 /kWh

- Demand Charge

98 kW $ 1,160 $ 11.19 /kW

TOTAL ENERGY

880 MMBtu $ 3,730 -
04 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 90 $ 1,040 0.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,990 kWh $ 300 $ 0.026 /kWh

- Demand Charge

62 kW $ 740 $ 11.19 /kW

TOTAL ENERGY

102 MMBtu $ 1,040 -
05 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 N $ 2,960 $ 3,360 0.88
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

112,200 kWh $ 3,360 $ 0.026 /kWh

TOTAL ENERGY

1,150 MMBtu $ 3,360 -
06 view
details
USE PROPERLY DESIGNED AND SIZED HVAC EQUIPMENT 2.7233 N $ 249,000 $ 32,510 7.66
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

696,690 kWh $ 20,870 $ 0.026 /kWh

TOTAL ENERGY

7,141 MMBtu $ 20,870 -

Personnel Changes

- $ 11,640 -

TOTAL PRODUCTON

- $ 11,640 -