Industrial Assessment Centers

Assessment #UU0104


Assessment Year 2006
SIC 3537
SIC Description Industrial Trucks And Tractors
NAICS 333924
NAICS Description Industrial Truck, Tractor, Trailer, and Stacker Machinery Manufacturing
Principal Product bridges
Sales $ 80,000,000
# of Employees 300
Plant Area (Sq.Ft.) 350,000
Annual Production 200 Pieces
Production Hrs. Annual 2,210
Location (State) UT
Yearly Energy Cost $ 572,518

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

4,161,600 kWh $ 102,927 $ 0.025 /kWh

- Demand Charge

13,139 kW $ 109,415 $ 8.33 /kW

- Electricity Fees

- $ 0 -

Natural Gas

39,969 MMBtu $ 360,176 $ 9.01 /MMBtu

TOTAL ENERGY

82,625 MMBtu $ 572,518 $ 6.93 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

4,579,945 kWh
0 kWh
$ 135,280
$ 0
131.43 %
0.00 %
$ 0.025 /kWh

- Demand Charge

16,737 kW
0 kW
$ 152,450
$ 0
139.33 %
0.00 %
$ 8.33 /kW

- Electricity Fees

- $ 6,586
$ 0
0.00 %
0.00 %
-

Natural Gas

8,274 MMBtu
0 MMBtu
$ 62,824
$ 0
17.44 %
0.00 %
$ 9.01 /MMBtu

TOTAL ENERGY

55,218 MMBtu
0 MMBtu
$ 357,140
$ 0
62.38 %
0.00 %
$ 6.93 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE DEMAND CONTROLLER OR LOAD SHEDDER 2.3191 N $ 10,000 $ 19,040 0.53
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

2,496 kW $ 19,040 $ 8.33 /kW

TOTAL ENERGY

0 MMBtu $ 19,040 -
02 view
details
UPGRADE CONTROLS ON COMPRESSORS 2.4224 N $ 2,000 $ 2,420 0.83
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

32,215 kWh $ 790 $ 0.025 /kWh

TOTAL ENERGY

330 MMBtu $ 790 -

Personnel Changes

- $ 1,630 -

TOTAL PRODUCTON

- $ 1,630 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 3,530 $ 15,540 0.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

411,510 kWh $ 10,110 $ 0.025 /kWh

- Demand Charge

712 kW $ 5,430 $ 8.33 /kW

TOTAL ENERGY

4,218 MMBtu $ 15,540 -
04 view
details
REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT 2.2314 N $ 16,800 $ 104,490 0.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

12,675 MMBtu $ 104,490 $ 9.01 /MMBtu

TOTAL ENERGY

12,675 MMBtu $ 104,490 -
05 view
details
BURN FOSSIL FUEL TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR AND USE STEAM EXHAUST FOR HEAT 2.3413 N $ 1,974,210 $ 198,120 9.96
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,161,600 kWh $ 125,000 $ 0.025 /kWh

- Demand Charge

13,139 kW $ 125,000 $ 8.33 /kW

- Electricity Fees

- $ 6,586 -

Natural Gas

-6,439 MMBtu $ -58,466 $ 9.01 /MMBtu

TOTAL ENERGY

36,217 MMBtu $ 198,120 -
06 view
details
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR 2.2411 N $ 28,400 $ 15,650 1.81
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-25,380 kWh $ -620 $ 0.025 /kWh

- Demand Charge

-70 kW $ -530 $ 8.33 /kW

Natural Gas

2,038 MMBtu $ 16,800 $ 9.01 /MMBtu

TOTAL ENERGY

1,778 MMBtu $ 15,650 -
07 view
details
OPTIMIZE PLANT POWER FACTOR 2.3212 N $ 8,490 $ 3,510 2.42
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

460 kW $ 3,510 $ 8.33 /kW

TOTAL ENERGY

0 MMBtu $ 3,510 -