Industrial Assessment Centers

Assessment #UU0102


Assessment Year 2006
SIC 3354
SIC Description Aluminum Extruded Products
NAICS 331316
NAICS Description Aluminum Extruded Product Manufacturing
Principal Product Aluminum Parts
Sales $ 36,000,000
# of Employees 250
Plant Area (Sq.Ft.) 363,800
Annual Production 14,000,000 Pounds
Production Hrs. Annual 4,160
Location (State) UT
Yearly Energy Cost $ 462,559

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

958,680 kWh $ 64,500 $ 0.067 /kWh

- Demand Charge

6,740 kW $ 70,951 $ 10.53 /kW

- Electricity Fees

- $ 0 -

Natural Gas

43,052 MMBtu $ 327,108 $ 7.60 /MMBtu

TOTAL ENERGY

52,878 MMBtu $ 462,559 $ 8.75 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

295,230 kWh
116,840 kWh
$ 8,210
$ 3,250
12.73 %
5.04 %
$ 0.067 /kWh

- Demand Charge

614 kW
128 kW
$ 5,770
$ 1,200
8.13 %
1.69 %
$ 10.53 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

2,878 MMBtu
2,878 MMBtu
$ 23,250
$ 23,250
7.11 %
7.11 %
$ 7.60 /MMBtu

TOTAL ENERGY

5,904 MMBtu
4,076 MMBtu
$ 37,230
$ 27,700
8.05 %
5.99 %
$ 8.75 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING 2.4232 I $ 3,500 $ 88,420 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

72,770 kWh $ 2,020 $ 0.067 /kWh

TOTAL ENERGY

746 MMBtu $ 2,020 -

Personnel Changes

- $ 86,400 -

TOTAL PRODUCTON

- $ 86,400 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 4,040 $ 2,430 1.66
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

44,070 kWh $ 1,230 $ 0.067 /kWh

- Demand Charge

128 kW $ 1,200 $ 10.53 /kW

TOTAL ENERGY

452 MMBtu $ 2,430 -
03 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 620 $ 540 1.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,390 kWh $ 370 $ 0.067 /kWh

- Demand Charge

18 kW $ 170 $ 10.53 /kW

TOTAL ENERGY

137 MMBtu $ 540 -
04 view
details
INSULATE BARE EQUIPMENT 2.2511 I $ 8,290 $ 23,250 0.36
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,878 MMBtu $ 23,250 $ 7.60 /MMBtu

TOTAL ENERGY

2,878 MMBtu $ 23,250 -
05 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 78,390 $ 8,990 8.72
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

165,000 kWh $ 4,590 $ 0.067 /kWh

- Demand Charge

468 kW $ 4,400 $ 10.53 /kW

TOTAL ENERGY

1,691 MMBtu $ 8,990 -