Industrial Assessment Centers

Assessment #UU0099


Assessment Year 2006
SIC 2653
SIC Description Corrugated And Solid Fiber Boxes
NAICS 322211
NAICS Description Corrugated and Solid Fiber Box Manufacturing
Principal Product Cardboard box
Sales $ 60,000,000
# of Employees 150
Plant Area (Sq.Ft.) 385,526
Annual Production 1,140,371 Thousand Feet
Production Hrs. Annual 6,240
Location (State) ID
Yearly Energy Cost $ 832,351

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

8,111,235 kWh $ 239,565 $ 0.030 /kWh

- Demand Charge

18,000 kW $ 64,638 $ 3.59 /kW

- Electricity Fees

- $ 0 -

Natural Gas

78,314 MMBtu $ 528,148 $ 6.74 /MMBtu

TOTAL ENERGY

161,454 MMBtu $ 832,351 $ 5.16 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

171,230 kWh
171,230 kWh
$ 5,060
$ 5,060
2.11 %
2.11 %
$ 0.030 /kWh

- Demand Charge

6,341 kW
507 kW
$ 24,869
$ 1,820
38.47 %
2.82 %
$ 3.59 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

6,760 MMBtu
0 MMBtu
$ 45,410
$ 0
8.60 %
0.00 %
$ 6.74 /MMBtu

TOTAL ENERGY

8,515 MMBtu
1,755 MMBtu
$ 75,339
$ 6,880
9.05 %
0.83 %
$ 5.16 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 I $ 0 $ 3,650 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

79,060 kWh $ 2,340 $ 0.030 /kWh

- Demand Charge

365 kW $ 1,310 $ 3.59 /kW

TOTAL ENERGY

810 MMBtu $ 3,650 -
02 view
details
ISOLATE HOT OR COLD EQUIPMENT 2.2522 N $ 0 $ 1,350 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

230 MMBtu $ 1,350 $ 6.74 /MMBtu

TOTAL ENERGY

230 MMBtu $ 1,350 -
03 view
details
RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING 2.7313 N $ 164,490 $ 36,960 4.45
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

5,480 MMBtu $ 36,960 $ 6.74 /MMBtu

TOTAL ENERGY

5,480 MMBtu $ 36,960 -
04 view
details
USE DEMAND CONTROLLER OR LOAD SHEDDER 2.3191 N $ 7,500 $ 15,029 0.50
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

3,600 kW $ 15,029 $ 3.59 /kW

TOTAL ENERGY

0 MMBtu $ 15,029 -
05 view
details
USE FLUE GAS HEAT TO PREHEAT BOILER FEEDWATER 2.2412 N $ 21,000 $ 7,100 2.96
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,050 MMBtu $ 7,100 $ 6.74 /MMBtu

TOTAL ENERGY

1,050 MMBtu $ 7,100 -
06 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 2,510 $ 3,230 0.78
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

92,170 kWh $ 2,720 $ 0.030 /kWh

- Demand Charge

142 kW $ 510 $ 3.59 /kW

TOTAL ENERGY

945 MMBtu $ 3,230 -
07 view
details
OPTIMIZE PLANT POWER FACTOR 2.3212 N $ 14,000 $ 8,020 1.75
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

2,234 kW $ 8,020 $ 3.59 /kW

TOTAL ENERGY

0 MMBtu $ 8,020 -