Industrial Assessment Centers

Assessment #UU0074


Assessment Year 2004
SIC 2836
SIC Description Biological Products Exc. Diagnostic
NAICS 325414
NAICS Description Biological Product (except Diagnostic) Manufacturing
Principal Product Cell culture media
Sales $ 150,000,000
# of Employees 500
Plant Area (Sq.Ft.) 0
Annual Production 278,572 Pieces
Production Hrs. Annual 6,240
Location (State) UT
Yearly Energy Cost $ 486,003

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

5,209,667 kWh $ 225,459 $ 0.043 /kWh

- Demand Charge

10,604 kW $ 90,137 $ 8.50 /kW

- Electricity Fees

- $ 0 -

Natural Gas

33,623 MMBtu $ 170,407 $ 5.07 /MMBtu

TOTAL ENERGY

87,022 MMBtu $ 486,003 $ 5.58 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

234,150 kWh
0 kWh
$ 10,750
$ 0
4.77 %
0.00 %
$ 0.043 /kWh

- Demand Charge

376 kW
396 kW
$ 3,390
$ 3,570
3.76 %
3.96 %
$ 8.50 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

8,190 MMBtu
0 MMBtu
$ 48,830
$ 0
28.65 %
0.00 %
$ 5.07 /MMBtu

TOTAL ENERGY

10,590 MMBtu
0 MMBtu
$ 62,970
$ 3,570
12.96 %
0.73 %
$ 5.58 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
RECOVER HEAT FROM REFRIGERATION CONDENSERS 2.2436 N $ 45,000 $ 29,620 1.52
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

4,970 MMBtu $ 29,620 $ 5.07 /MMBtu

TOTAL ENERGY

4,970 MMBtu $ 29,620 -
02 view
details
REDUCE INFILTRATION TO REFRIGERATED AREAS; ISOLATE HOT EQUIPMENT FROM REFRIGERATED AREAS 2.2523 N $ 17,000 $ 6,200 2.74
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

135,130 kWh $ 6,200 $ 0.043 /kWh

TOTAL ENERGY

1,385 MMBtu $ 6,200 -
03 view
details
INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT 2.7241 N $ 5,000 $ 1,750 2.86
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

38,070 kWh $ 1,750 $ 0.043 /kWh

TOTAL ENERGY

390 MMBtu $ 1,750 -
04 view
details
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS 2.7447 N $ 4 $ 2,620 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

60,950 kWh $ 2,800 $ 0.043 /kWh

- Demand Charge

-20 kW $ -180 $ 8.50 /kW

TOTAL ENERGY

625 MMBtu $ 2,620 -
05 view
details
USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER 2.1243 N $ 25 $ 19,210 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

3,220 MMBtu $ 19,210 $ 5.07 /MMBtu

TOTAL ENERGY

3,220 MMBtu $ 19,210 -
06 view
details
USE DEMAND CONTROLLER OR LOAD SHEDDER 2.3191 I $ 12 $ 3,570 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

396 kW $ 3,570 $ 8.50 /kW

TOTAL ENERGY

0 MMBtu $ 3,570 -