Industrial Assessment Centers

Assessment #UU0069


Assessment Year 2004
SIC 2676
SIC Description Sanitary Paper Products
NAICS 322291
NAICS Description Sanitary Paper Product Manufacturing
Principal Product disposable diapers
Sales $ 100,000,000
# of Employees 600
Plant Area (Sq.Ft.) 150,000
Annual Production 200,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) UT
Yearly Energy Cost $ 2,377,981

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

62,458,242 kWh $ 1,329,049 $ 0.021 /kWh

- Demand Charge

101,205 kW $ 616,492 $ 6.09 /kW

- Electricity Fees

- $ 68,490 -

Natural Gas

62,077 MMBtu $ 363,950 $ 5.86 /MMBtu

TOTAL ENERGY

702,274 MMBtu $ 2,377,981 $ 3.39 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

197,707 kWh
197,707 kWh
$ 4,329
$ 4,329
0.33 %
0.33 %
$ 0.021 /kWh

- Demand Charge

271 kW
271 kW
$ 2,047
$ 2,047
0.33 %
0.33 %
$ 6.09 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

18,650 MMBtu
2,822 MMBtu
$ 143,065
$ 51,105
39.31 %
14.04 %
$ 5.86 /MMBtu

TOTAL ENERGY

20,676 MMBtu
4,848 MMBtu
$ 149,441
$ 57,481
6.28 %
2.42 %
$ 3.39 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 11,735 $ 1,879 6.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

58,258 kWh $ 1,275 $ 0.021 /kWh

- Demand Charge

80 kW $ 604 $ 6.09 /kW

TOTAL ENERGY

597 MMBtu $ 1,879 -
02 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 268 $ 4,497 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

139,449 kWh $ 3,054 $ 0.021 /kWh

- Demand Charge

191 kW $ 1,443 $ 6.09 /kW

TOTAL ENERGY

1,429 MMBtu $ 4,497 -
03 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 I $ 2,000 $ 16,545 0.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,822 MMBtu $ 16,545 $ 5.86 /MMBtu

TOTAL ENERGY

2,822 MMBtu $ 16,545 -
04 view
details
AVOID INTRODUCING HOT, HUMID, OR DIRTY AIR INTO HVAC SYSTEM 2.7228 N $ 12,500 $ 91,960 0.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

15,828 MMBtu $ 91,960 $ 5.86 /MMBtu

TOTAL ENERGY

15,828 MMBtu $ 91,960 -
05 view
details
CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE 2.8114 I $ 0 $ 34,560 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

0 MMBtu $ 34,560 $ 5.86 /MMBtu

TOTAL ENERGY

0 MMBtu $ 34,560 -
06 view
details
ELIMINATE/REDUCE AN OPERATION 3.1161 N $ 180,000 $ 76,000 2.37
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Liquid (non-haz)

0 Gal $ 76,000 $ 0 /Gal

TOTAL WASTE

- $ 76,000 -