Industrial Assessment Centers

Assessment #UU0064


Assessment Year 2004
SIC 2834
SIC Description Pharmaceutical Preparations
NAICS 325412
NAICS Description Pharmaceutical Preparation Manufacturing
Principal Product minerals
Sales $ 25,000,000
# of Employees 80
Plant Area (Sq.Ft.) 200,000
Annual Production 4,700,000 Pounds
Production Hrs. Annual 4,212
Location (State) UT
Yearly Energy Cost $ 218,816

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,637,040 kWh $ 45,407 $ 0.028 /kWh

- Demand Charge

5,865 kW $ 47,507 $ 8.10 /kW

- Electricity Fees

- $ 13,947 -

Natural Gas

20,683 MMBtu $ 111,955 $ 5.41 /MMBtu

TOTAL ENERGY

37,463 MMBtu $ 218,816 $ 5.84 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

-68,065 kWh
-46,605 kWh
$ -2,108
$ -1,412
-4.64 %
-3.11 %
$ 0.028 /kWh

- Demand Charge

173 kW
-11 kW
$ 1,636
$ -106
3.44 %
-0.22 %
$ 8.10 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

3,953 MMBtu
1,264 MMBtu
$ 23,237
$ 7,431
20.76 %
6.64 %
$ 5.41 /MMBtu

TOTAL ENERGY

5,020 MMBtu
2,292 MMBtu
$ 22,765
$ 5,913
10.40 %
2.70 %
$ 5.84 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
RECOVER WASTE HEAT FROM EQUIPMENT 2.2437 N $ 70,000 $ 14,228 4.92
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-25,311 kWh $ -821 $ 0.028 /kWh

- Demand Charge

-80 kW $ -757 $ 8.10 /kW

Natural Gas

2,689 MMBtu $ 15,806 $ 5.41 /MMBtu

TOTAL ENERGY

2,689 MMBtu $ 14,228 -
02 view
details
USE ELECTRIC HEAT IN PLACE OF FOSSIL FUEL HEATING SYSTEM 2.1322 I $ 2,255 $ 2,876 0.78
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-73,440 kWh $ -2,281 $ 0.028 /kWh

- Demand Charge

-108 kW $ -1,022 $ 8.10 /kW

Natural Gas

1,051 MMBtu $ 6,179 $ 5.41 /MMBtu

TOTAL ENERGY

1,804 MMBtu $ 2,876 -
03 view
details
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING 2.4232 N $ 2,400 $ 2,624 0.91
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,851 kWh $ 125 $ 0.028 /kWh

- Demand Charge

264 kW $ 2,499 $ 8.10 /kW

TOTAL ENERGY

39 MMBtu $ 2,624 -
04 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 I $ 1,754 $ 1,252 1.40
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

213 MMBtu $ 1,252 $ 5.41 /MMBtu

TOTAL ENERGY

213 MMBtu $ 1,252 -
05 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 I $ 0 $ 1,785 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

26,835 kWh $ 869 $ 0.028 /kWh

- Demand Charge

97 kW $ 916 $ 8.10 /kW

TOTAL ENERGY

275 MMBtu $ 1,785 -
06 view
details
CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE 2.8114 I $ 0 $ 5,480 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 5,480 -

TOTAL PRODUCTON

- $ 5,480 -