Industrial Assessment Centers

Assessment #UU0057


Assessment Year 2004
SIC 2024
SIC Description Ice Cream And Frozen Desserts
NAICS 313520
NAICS Description
Principal Product ice cream
Sales $ 18,000,000
# of Employees 170
Plant Area (Sq.Ft.) 48,000
Annual Production 2,125 Thousand Gallons
Production Hrs. Annual 2,080
Location (State) UT
Yearly Energy Cost $ 224,729

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

3,326,880 kWh $ 92,278 $ 0.028 /kWh

- Demand Charge

10,274 kW $ 83,219 $ 8.10 /kW

- Electricity Fees

- $ 15,852 -

Natural Gas

7,940 MMBtu $ 33,380 $ 4.20 /MMBtu

TOTAL ENERGY

42,041 MMBtu $ 224,729 $ 5.35 /MMBtu

Water Disposal

9,473,000 Gal $ 41,876 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

28,489 kWh
14,770 kWh
$ 859
$ 446
0.93 %
0.48 %
$ 0.028 /kWh

- Demand Charge

835 kW
756 kW
$ 7,359
$ 6,664
8.84 %
8.01 %
$ 8.10 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

3,296 MMBtu
0 MMBtu
$ 13,531
$ 0
40.54 %
0.00 %
$ 4.20 /MMBtu

TOTAL ENERGY

3,587 MMBtu
151 MMBtu
$ 21,749
$ 7,110
9.68 %
3.16 %
$ 5.35 /MMBtu

Water Disposal

7,105,000 Gal
0 Gal
$ 25,812
$ 0
61.64 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 100 $ 792 0.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,780 kWh $ 295 $ 0.028 /kWh

- Demand Charge

56 kW $ 497 $ 8.10 /kW

TOTAL ENERGY

100 MMBtu $ 792 -
02 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 20 $ 829 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,260 kWh $ 309 $ 0.028 /kWh

- Demand Charge

59 kW $ 520 $ 8.10 /kW

TOTAL ENERGY

105 MMBtu $ 829 -
03 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 129 $ 279 0.46
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,459 kWh $ 104 $ 0.028 /kWh

- Demand Charge

20 kW $ 175 $ 8.10 /kW

TOTAL ENERGY

35 MMBtu $ 279 -
04 view
details
USE FLUE GAS HEAT TO PREHEAT BOILER FEEDWATER 2.2412 N $ 6,450 $ 2,240 2.88
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

546 MMBtu $ 2,240 $ 4.20 /MMBtu

TOTAL ENERGY

546 MMBtu $ 2,240 -
05 view
details
INCREASE AMOUNT OF CONDENSATE RETURNED 2.2121 N $ 25,000 $ 4,493 5.56
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,019 MMBtu $ 4,181 $ 4.20 /MMBtu

TOTAL ENERGY

1,019 MMBtu $ 4,181 -

Water Disposal

65,000 Gal $ 312 $ 0 /Gal

TOTAL WASTE

- $ 312 -
06 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 N $ 2,000 $ 4,110 0.49
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,001 MMBtu $ 4,110 $ 4.20 /MMBtu

TOTAL ENERGY

1,001 MMBtu $ 4,110 -
07 view
details
INSTALL TURBULATORS 2.1222 N $ 1,747 $ 1,680 1.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

409 MMBtu $ 1,680 $ 4.20 /MMBtu

TOTAL ENERGY

409 MMBtu $ 1,680 -
08 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 N $ 809 $ 1,320 0.61
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

321 MMBtu $ 1,320 $ 4.20 /MMBtu

TOTAL ENERGY

321 MMBtu $ 1,320 -
09 view
details
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS 2.3131 I $ 0 $ 5,920 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

672 kW $ 5,920 $ 8.10 /kW

TOTAL ENERGY

0 MMBtu $ 5,920 -
10 view
details
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED 2.7124 I $ 20 $ 398 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,990 kWh $ 151 $ 0.028 /kWh

- Demand Charge

28 kW $ 247 $ 8.10 /kW

TOTAL ENERGY

51 MMBtu $ 398 -
11 view
details
USE REVERSE OSMOSIS TO CONCENTRATE MATERIAL 3.3132 N $ 192,450 $ 25,500 7.55
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

7,040,000 Gal $ 25,500 $ 0 /Gal

TOTAL WASTE

- $ 25,500 -