Industrial Assessment Centers

Assessment #UU0049


Assessment Year 2003
SIC 2844
SIC Description Toilet Preparations
NAICS 325620
NAICS Description Toilet Preparation Manufacturing
Principal Product salt
Sales $ 10,000,000
# of Employees 100
Plant Area (Sq.Ft.) 200,000
Annual Production 350,000 Tons
Production Hrs. Annual 7,100
Location (State) UT
Yearly Energy Cost $ 72,859

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

844,339 kWh $ 23,419 $ 0.028 /kWh

- Demand Charge

3,825 kW $ 31,139 $ 8.14 /kW

- Electricity Fees

- $ 2,597 -

Natural Gas

4,109 MMBtu $ 15,704 $ 3.82 /MMBtu

TOTAL ENERGY

12,763 MMBtu $ 72,859 $ 5.71 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

86,400 kWh
75,100 kWh
$ 2,478
$ 2,154
10.58 %
9.20 %
$ 0.028 /kWh

- Demand Charge

203 kW
127 kW
$ 6,868
$ 1,068
22.06 %
3.43 %
$ 8.14 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 3.82 /MMBtu

TOTAL ENERGY

886 MMBtu
770 MMBtu
$ 9,346
$ 3,222
12.83 %
4.42 %
$ 5.71 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 519 $ 384 1.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

11,300 kWh $ 324 $ 0.028 /kWh

- Demand Charge

19 kW $ 60 $ 8.14 /kW

TOTAL ENERGY

116 MMBtu $ 384 -
02 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 14,385 $ 3,222 4.46
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

75,100 kWh $ 2,154 $ 0.028 /kWh

- Demand Charge

127 kW $ 1,068 $ 8.14 /kW

TOTAL ENERGY

770 MMBtu $ 3,222 -
03 view
details
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS 2.3131 N $ 0 $ 5,740 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

57 kW $ 5,740 $ 8.14 /kW

TOTAL ENERGY

0 MMBtu $ 5,740 -
04 view
details
INSTALL SENSORS TO DETECT AND AVOID JAMS 4.6420 N $ 400 $ 900 0.44
Energy Sources Yearly Reduction Yearly Savings Unit Price

Primary Product

- $ 900 -

TOTAL PRODUCTON

- $ 900 -