Industrial Assessment Centers
Assessment #UU0048
| Assessment Year | 2003 |
|---|---|
| SIC | 3052 |
| SIC Description | Rubber & Plastics Hose & Belting |
| NAICS | 326220 |
| NAICS Description | Rubber and Plastics Hoses and Belting Manufacturing |
| Principal Product | rubber hose |
| Sales | $ 9,600,000 |
| # of Employees | 110 |
| Plant Area (Sq.Ft.) | 240,000 |
| Annual Production | 9,000,000 Thousand Feet |
| Production Hrs. Annual | 4,160 |
| Location (State) | UT |
| Yearly Energy Cost | $ 184,656 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
2,695,200 kWh | $ 67,380 | $ 0.025 /kWh |
- Demand Charge |
69,084 kW | $ 29,304 | $ 0.42 /kW |
- Electricity Fees |
- | $ 480 | - |
Coal |
75,842 MMBtu | $ 87,492 | $ 1.15 /MMBtu |
TOTAL ENERGY |
103,468 MMBtu | $ 184,656 | $ 1.78 /MMBtu |
Water Disposal |
55,422,000 Gal | $ 13,025 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
367,500 kWh 0 kWh |
$ 9,188 $ 0 |
13.64 % 0.00 % |
$ 0.025 /kWh |
- Demand Charge |
1,079 kW 0 kW |
$ 8,637 $ 0 |
29.47 % 0.00 % |
$ 0.42 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Coal |
31,819 MMBtu 16,760 MMBtu |
$ 37,157 $ 19,330 |
42.47 % 22.09 % |
$ 1.15 /MMBtu |
TOTAL ENERGY |
35,586 MMBtu 16,760 MMBtu |
$ 54,982 $ 19,330 |
29.78 % 10.47 % |
$ 1.78 /MMBtu |
Water Disposal |
14,643,000 Gal 0 Gal |
$ 9,920 $ 0 |
76.16 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
|||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | N | $ 306 | $ 1,985 | 0.15 | ||||||||||||||||
|
|||||||||||||||||||||||
| 02 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 432 | $ 440 | 0.98 | ||||||||||||||||
|
|||||||||||||||||||||||
| 03 | view details |
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MECHANICAL DRIVE | 2.4144 | N | $ 40,000 | $ 14,920 | 2.68 | ||||||||||||||||
|
|||||||||||||||||||||||
| 04 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | I | $ 9,176 | $ 19,330 | 0.47 | ||||||||||||||||
|
|||||||||||||||||||||||
| 05 | view details |
DIRECT WARMEST AIR TO COMBUSTION INTAKE | 2.1213 | N | $ 947 | $ 1,040 | 0.91 | ||||||||||||||||
|
|||||||||||||||||||||||
| 06 | view details |
REPAIR OR REPLACE STEAM TRAPS | 2.2113 | N | $ 5,000 | $ 16,294 | 0.31 | ||||||||||||||||
|
|||||||||||||||||||||||
| 07 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 0 | $ 480 | 0.00 | ||||||||||||||||
|
|||||||||||||||||||||||
| 08 | view details |
INSULATE STEAM / HOT WATER LINES | 2.2131 | N | $ 518 | $ 493 | 1.05 | ||||||||||||||||
|
|||||||||||||||||||||||
| 09 | view details |
RECOVER AND REUSE COOLING WATER | 3.4115 | N | $ 7,907 | $ 9,920 | 0.80 | ||||||||||||||||
|
|||||||||||||||||||||||
| 10 | view details |
REUSE / RECYCLE/ SELL RUBBER PRODUCTS | 3.5218 | N | $ 0 | $ 1 | 0.00 | ||||||||||||||||
|
|||||||||||||||||||||||
