Industrial Assessment Centers

Assessment #UU0043


Assessment Year 2003
SIC 2899
SIC Description Chemical Preparations, Nec
NAICS 325998
NAICS Description All Other Miscellaneous Chemical Product and Preparation Manufacturing
Principal Product salt
Sales $ 0
# of Employees 141
Plant Area (Sq.Ft.) 75,000
Annual Production 600,000 Tons
Production Hrs. Annual 8,760
Location (State) UT
Yearly Energy Cost $ 740,314

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

12,490,820 kWh $ 346,458 $ 0.028 /kWh

- Demand Charge

278,436 kW $ 191,395 $ 0.69 /kW

- Electricity Fees

- $ 0 -

Natural Gas

168,129 MMBtu $ 202,461 $ 1.20 /MMBtu

TOTAL ENERGY

296,160 MMBtu $ 740,314 $ 2.50 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

567,421 kWh
389,845 kWh
$ 16,294
$ 11,195
4.70 %
3.23 %
$ 0.028 /kWh

- Demand Charge

1,902 kW
619 kW
$ 16,274
$ 5,200
8.50 %
2.72 %
$ 0.69 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 1.20 /MMBtu

TOTAL ENERGY

5,816 MMBtu
3,996 MMBtu
$ 32,568
$ 16,395
4.40 %
2.21 %
$ 2.50 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
OPTIMIZE PLANT POWER FACTOR 2.3212 N $ 5,820 $ 3,833 1.52
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

419 kW $ 3,833 $ 0.69 /kW

TOTAL ENERGY

0 MMBtu $ 3,833 -
02 view
details
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS 2.3131 N $ 0 $ 5,032 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

600 kW $ 5,032 $ 0.69 /kW

TOTAL ENERGY

0 MMBtu $ 5,032 -
03 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 32,302 $ 13,718 2.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

330,277 kWh $ 9,484 $ 0.028 /kWh

- Demand Charge

504 kW $ 4,234 $ 0.69 /kW

TOTAL ENERGY

3,385 MMBtu $ 13,718 -
04 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 1,500 $ 1,467 1.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

36,510 kWh $ 1,048 $ 0.028 /kWh

- Demand Charge

50 kW $ 419 $ 0.69 /kW

TOTAL ENERGY

374 MMBtu $ 1,467 -
05 view
details
USE SYNTHETIC LUBRICANT 2.4314 N $ 400 $ 4,235 0.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

114,231 kWh $ 3,280 $ 0.028 /kWh

- Demand Charge

114 kW $ 955 $ 0.69 /kW

TOTAL ENERGY

1,171 MMBtu $ 4,235 -
06 view
details
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING 2.4232 N $ 400 $ 790 0.51
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,548 kWh $ 188 $ 0.028 /kWh

- Demand Charge

72 kW $ 602 $ 0.69 /kW

TOTAL ENERGY

67 MMBtu $ 790 -
07 view
details
UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT 2.7121 I $ 0 $ 2,677 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

59,568 kWh $ 1,711 $ 0.028 /kWh

- Demand Charge

115 kW $ 966 $ 0.69 /kW

TOTAL ENERGY

611 MMBtu $ 2,677 -
08 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 406 $ 816 0.50
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

20,287 kWh $ 583 $ 0.028 /kWh

- Demand Charge

28 kW $ 233 $ 0.69 /kW

TOTAL ENERGY

208 MMBtu $ 816 -