Industrial Assessment Centers
Assessment #UM0407
| Assessment Year | 2012 |
|---|---|
| SIC | 3465 |
| SIC Description | Automotive Stampings |
| NAICS | 336370 |
| NAICS Description | Motor Vehicle Metal Stamping |
| Principal Product | Steel automotive parts: weldments and assemblies |
| Sales | $ 90,000,000 |
| # of Employees | 167 |
| Plant Area (Sq.Ft.) | 187,000 |
| Annual Production | 30,000,000 Pieces |
| Production Hrs. Annual | 6,240 |
| Location (State) | MI |
| Yearly Energy Cost | $ 377,498 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
2,938,715 kWh | $ 206,885 | $ 0.070 /kWh |
- Demand Charge |
8,659 kW | $ 102,523 | $ 11.84 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
8,355 MMBtu | $ 68,090 | $ 8.15 /MMBtu |
TOTAL ENERGY |
38,477 MMBtu | $ 377,498 | $ 9.81 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
278,673 kWh 93,135 kWh |
$ 19,620 $ 6,558 |
9.48 % 3.17 % |
$ 0.070 /kWh |
- Demand Charge |
24 kW 132 kW |
$ 309 $ 1,588 |
0.30 % 1.55 % |
$ 11.84 /kW |
- Electricity Fees |
- |
$ 6,427 $ 6,427 |
0.00 % 0.00 % |
- |
Natural Gas |
4,389 MMBtu 751 MMBtu |
$ 35,771 $ 6,121 |
52.53 % 8.99 % |
$ 8.15 /MMBtu |
TOTAL ENERGY |
7,245 MMBtu 1,706 MMBtu |
$ 62,127 $ 20,694 |
16.46 % 5.48 % |
$ 9.81 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT | 2.4324 | N | $ 15,000 | $ 7,773 | 1.93 | ||||||||||||||||
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| 02 | view details |
RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS | 2.3132 | I | $ 2,000 | $ 6,427 | 0.31 | ||||||||||||||||
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| 03 | view details |
REPLACE OVER-SIZE MOTORS AND PUMPS WITH OPTIMUM SIZE | 2.4131 | I | $ 8,000 | $ 6,006 | 1.33 | ||||||||||||||||
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| 04 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 200 | $ 3,966 | 0.05 | ||||||||||||||||
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| 05 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 1,500 | $ 1,660 | 0.90 | ||||||||||||||||
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| 06 | view details |
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES | 2.6211 | I | $ 100 | $ 480 | 0.21 | ||||||||||||||||
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| 07 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 20 | $ 44 | 0.45 | ||||||||||||||||
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| 08 | view details |
REVISE SMOKE CLEANUP FROM OPERATIONS | 2.7244 | N | $ 25,800 | $ 29,650 | 0.87 | ||||||||||||||||
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| 09 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | I | $ 1,000 | $ 6,121 | 0.16 | ||||||||||||||||
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