Industrial Assessment Centers
Assessment #UM0406
| Assessment Year | 2012 |
|---|---|
| SIC | 3465 |
| SIC Description | Automotive Stampings |
| NAICS | 336370 |
| NAICS Description | Motor Vehicle Metal Stamping |
| Principal Product | Automotive metal stampings and welded assemblies |
| Sales | $ 98,000,000 |
| # of Employees | 413 |
| Plant Area (Sq.Ft.) | 500,000 |
| Annual Production | 12,000,000 Pieces |
| Production Hrs. Annual | 8,112 |
| Location (State) | MI |
| Yearly Energy Cost | $ 2,537,997 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
34,150,558 kWh | $ 1,670,326 | $ 0.049 /kWh |
- Demand Charge |
66,312 kW | $ 604,542 | $ 9.12 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
50,264 MMBtu | $ 263,129 | $ 5.23 /MMBtu |
TOTAL ENERGY |
400,311 MMBtu | $ 2,537,997 | $ 6.34 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
1,634,062 kWh 0 kWh |
$ 79,905 $ 0 |
4.78 % 0.00 % |
$ 0.049 /kWh |
- Demand Charge |
578 kW 0 kW |
$ 5,271 $ 0 |
0.87 % 0.00 % |
$ 9.12 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
10,964 MMBtu 0 MMBtu |
$ 69,511 $ 0 |
26.42 % 0.00 % |
$ 5.23 /MMBtu |
TOTAL ENERGY |
27,713 MMBtu 0 MMBtu |
$ 154,687 $ 0 |
6.09 % 0.00 % |
$ 6.34 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | $ 10,000 | $ 48,738 | 0.21 | |||||||||||||||||
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| 02 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | $ 7,720 | $ 24,375 | 0.32 | |||||||||||||||||
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| 03 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | $ 3,600 | $ 12,063 | 0.30 | |||||||||||||||||
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| 04 | view details |
REDUCE COMBUSTION AIR FLOW TO OPTIMUM | 2.1113 | $ 1,000 | $ 37,146 | 0.03 | |||||||||||||||||
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| 05 | view details |
IMPROVE COMBUSTION CONTROL CAPABILITY | 2.1116 | $ 25,000 | $ 16,585 | 1.51 | |||||||||||||||||
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| 06 | view details |
USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING | 2.1121 | $ 10,000 | $ 15,780 | 0.63 | |||||||||||||||||
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