Assessment #UM0401

Assessment Year	2012
SIC	3089
SIC Description	Plastics Products, Nec
NAICS	326199
NAICS Description	All Other Plastics Product Manufacturing
Principal Product	structural foam plastic products
Sales	$ 35,000,000
# of Employees	125
Plant Area (Sq.Ft.)	358,614
Annual Production	30,000,000 Pounds
Production Hrs. Annual	6,000
Location (State)	MI
Yearly Energy Cost	$ 715,693

Current Energy Usage & Costs

Energy Sources	Yearly Usage	Yearly Cost	Unit Price
Electricity	10,743,543 kWh	$ 675,617	$ 0.063 /kWh
- Electricity Fees	-	$ 0	-
Natural Gas	6,381 MMBtu	$ 40,076	$ 6.28 /MMBtu
TOTAL ENERGY	116,503 MMBtu	$ 715,693	$ 6.14 /MMBtu

Recommended Implemented

Energy Sources	Yearly Savings	Yearly Cost	% Saved	Unit Price
Electricity	671,089 kWh 556,920 kWh	$ 42,278 $ 35,085	6.26 % 5.19 %	$ 0.063 /kWh
- Electricity Fees	-	$ 0 $ 0	0.00 % 0.00 %	-
Natural Gas	0 MMBtu 0 MMBtu	$ 0 $ 0	0.00 % 0.00 %	$ 6.28 /MMBtu
TOTAL ENERGY	6,879 MMBtu 5,708 MMBtu	$ 42,278 $ 35,085	5.91 % 4.90 %	$ 6.14 /MMBtu

AR #

Description

ARC Code

Status

Cost

Savings

Payback
(Years)

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details

INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS

2.4221

$ 1,500

$ 1,538

0.98

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	24,409 kWh	$ 1,538	$ 0.063 /kWh
TOTAL ENERGY	250 MMBtu	$ 1,538	-

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details

INSTALL OCCUPANCY SENSORS

2.7135

$ 21,250

$ 5,655

3.76

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	89,760 kWh	$ 5,655	$ 0.063 /kWh
TOTAL ENERGY	920 MMBtu	$ 5,655	-

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details

USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING

2.2614

$ 5,000

$ 34,019

0.15

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	540,000 kWh	$ 34,019	$ 0.063 /kWh
TOTAL ENERGY	5,535 MMBtu	$ 34,019	-

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details

USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE

3.4156

$ 448

$ 1,066

0.42

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	16,920 kWh	$ 1,066	$ 0.063 /kWh
TOTAL ENERGY	173 MMBtu	$ 1,066	-