Industrial Assessment Centers
Assessment #UM0400
| Assessment Year | 2012 |
|---|---|
| SIC | 3499 |
| SIC Description | Fabricated Metal Products, Nec |
| NAICS | 336360 |
| NAICS Description | Motor Vehicle Seating and Interior Trim Manufacturing |
| Principal Product | auto components |
| Sales | $ 65,000,000 |
| # of Employees | 270 |
| Plant Area (Sq.Ft.) | 203,840 |
| Annual Production | 42,500,000 Pieces |
| Production Hrs. Annual | 4,375 |
| Location (State) | MI |
| Yearly Energy Cost | $ 411,625 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
6,197,000 kWh | $ 235,858 | $ 0.038 /kWh |
- Demand Charge |
11,026 kW | $ 142,689 | $ 12.94 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
3,783 MMBtu | $ 33,078 | $ 8.74 /MMBtu |
TOTAL ENERGY |
67,303 MMBtu | $ 411,625 | $ 6.12 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
1,001,024 kWh 0 kWh |
$ 39,240 $ 0 |
16.64 % 0.00 % |
$ 0.038 /kWh |
- Demand Charge |
1,952 kW 0 kW |
$ 28,637 $ 0 |
20.07 % 0.00 % |
$ 12.94 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
480 MMBtu 0 MMBtu |
$ 5,107 $ 0 |
15.44 % 0.00 % |
$ 8.74 /MMBtu |
TOTAL ENERGY |
10,741 MMBtu 0 MMBtu |
$ 72,984 $ 0 |
17.73 % 0.00 % |
$ 6.12 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
|||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 47,885 | $ 38,282 | 1.25 | ||||||||||||||||
|
|||||||||||||||||||||||
| 02 | view details |
USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING | 2.2614 | N | $ 17,500 | $ 15,755 | 1.11 | ||||||||||||||||
|
|||||||||||||||||||||||
| 03 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 4,000 | $ 5,437 | 0.74 | ||||||||||||||||
|
|||||||||||||||||||||||
| 04 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 200 | $ 4,410 | 0.05 | ||||||||||||||||
|
|||||||||||||||||||||||
| 05 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 5,040 | $ 3,287 | 1.53 | ||||||||||||||||
|
|||||||||||||||||||||||
| 06 | view details |
USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES | 2.4322 | N | $ 10 | $ 706 | 0.01 | ||||||||||||||||
|
|||||||||||||||||||||||
| 07 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | N | $ 4,000 | $ 3,660 | 1.09 | ||||||||||||||||
|
|||||||||||||||||||||||
| 08 | view details |
RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING | 2.7313 | N | $ 4,000 | $ 1,447 | 2.76 | ||||||||||||||||
|
|||||||||||||||||||||||
