Industrial Assessment Centers

Assessment #UM0397


Assessment Year 2011
SIC 3429
SIC Description Hardware, Nec
NAICS 332999
NAICS Description All Other Miscellaneous Fabricated Metal Product Manufacturing
Principal Product stainless steel
Sales $ 75,000,000
# of Employees 148
Plant Area (Sq.Ft.) 118,420
Annual Production 45,000,000 Pieces
Production Hrs. Annual 6,864
Location (State) MI
Yearly Energy Cost $ 331,994

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

3,892,000 kWh $ 182,401 $ 0.047 /kWh

- Demand Charge

7,226 kW $ 117,593 $ 16.27 /kW

- Electricity Fees

- $ 0 -

Natural Gas

3,450 MMBtu $ 32,000 $ 9.28 /MMBtu

TOTAL ENERGY

43,343 MMBtu $ 331,994 $ 7.66 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

318,460 kWh
0 kWh
$ 14,967
$ 0
8.21 %
0.00 %
$ 0.047 /kWh

- Demand Charge

224 kW
0 kW
$ 3,640
$ 0
3.10 %
0.00 %
$ 16.27 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 9.28 /MMBtu

TOTAL ENERGY

3,264 MMBtu
0 MMBtu
$ 18,607
$ 0
5.60 %
0.00 %
$ 7.66 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UPGRADE CONTROLS ON COMPRESSORS 2.4224 $ 200 $ 5,033 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

29,640 kWh $ 1,393 $ 0.047 /kWh

- Demand Charge

224 kW $ 3,640 $ 16.27 /kW

TOTAL ENERGY

304 MMBtu $ 5,033 -
02 view
details
RECOVER WASTE HEAT FROM EQUIPMENT 2.2437 $ 30,200 $ 13,335 2.26
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

283,720 kWh $ 13,335 $ 0.047 /kWh

TOTAL ENERGY

2,908 MMBtu $ 13,335 -
03 view
details
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES 2.6211 $ 10 $ 239 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,100 kWh $ 239 $ 0.047 /kWh

TOTAL ENERGY

52 MMBtu $ 239 -