Industrial Assessment Centers
Assessment #UM0395
| Assessment Year | 2011 |
|---|---|
| SIC | 2673 |
| SIC Description | Bags: Plastics, Laminated, & Coated |
| NAICS | 322223 |
| NAICS Description | Plastics, Foil, and Coated Paper Bag Manufacturing |
| Principal Product | Flexible plastic packaging |
| Sales | $ 75,000,000 |
| # of Employees | 158 |
| Plant Area (Sq.Ft.) | 140,000 |
| Annual Production | 12,094 Tons |
| Production Hrs. Annual | 6,240 |
| Location (State) | MI |
| Yearly Energy Cost | $ 907,936 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
8,488,094 kWh | $ 474,967 | $ 0.056 /kWh |
- Demand Charge |
17,159 kW | $ 255,564 | $ 14.89 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
37,574 MMBtu | $ 177,405 | $ 4.72 /MMBtu |
TOTAL ENERGY |
124,578 MMBtu | $ 907,936 | $ 7.29 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
209,446 kWh 0 kWh |
$ 11,721 $ 0 |
2.47 % 0.00 % |
$ 0.056 /kWh |
- Demand Charge |
403 kW 0 kW |
$ 6,001 $ 0 |
2.35 % 0.00 % |
$ 14.89 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
11,216 MMBtu 0 MMBtu |
$ 52,940 $ 0 |
29.84 % 0.00 % |
$ 4.72 /MMBtu |
TOTAL ENERGY |
13,363 MMBtu 0 MMBtu |
$ 70,662 $ 0 |
7.78 % 0.00 % |
$ 7.29 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | $ 5,000 | $ 6,323 | 0.79 | |||||||||||||||||
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| 02 | view details |
UPGRADE CONTROLS ON COMPRESSORS | 2.4224 | $ 8,890 | $ 8,974 | 0.99 | |||||||||||||||||
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| 03 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | $ 15,571 | $ 2,425 | 6.42 | |||||||||||||||||
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| 04 | view details |
RECOVER HEAT FROM OVEN EXHAUST / KILNS | 2.2432 | $ 110,521 | $ 51,920 | 2.13 | |||||||||||||||||
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| 05 | view details |
HEAT WATER WITH EXHAUST HEAT | 2.2447 | $ 2,261 | $ 798 | 2.83 | |||||||||||||||||
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| 06 | view details |
INSULATE STEAM / HOT WATER LINES | 2.2131 | $ 161 | $ 222 | 0.73 | |||||||||||||||||
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