Industrial Assessment Centers
Assessment #UM0386
| Assessment Year | 2011 |
|---|---|
| SIC | 2821 |
| SIC Description | Plastics Materials And Resins |
| NAICS | 325211 |
| NAICS Description | Plastics Material and Resin Manufacturing |
| Principal Product | Polyolephin Resins |
| Sales | $ 65,000,000 |
| # of Employees | 93 |
| Plant Area (Sq.Ft.) | 185,000 |
| Annual Production | 41,000,000 Pounds |
| Production Hrs. Annual | 6,000 |
| Location (State) | MI |
| Yearly Energy Cost | $ 789,471 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
8,133,840 kWh | $ 503,419 | $ 0.062 /kWh |
- Demand Charge |
14,622 kW | $ 244,807 | $ 16.74 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
5,651 MMBtu | $ 41,245 | $ 7.30 /MMBtu |
TOTAL ENERGY |
89,024 MMBtu | $ 789,471 | $ 8.87 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
109,685 kWh 51,848 kWh |
$ 7,061 $ 3,210 |
1.40 % 0.64 % |
$ 0.062 /kWh |
- Demand Charge |
0 kW 0 kW |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 16.74 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
3,642 MMBtu 320 MMBtu |
$ 23,838 $ 2,336 |
57.80 % 5.66 % |
$ 7.30 /MMBtu |
TOTAL ENERGY |
4,766 MMBtu 851 MMBtu |
$ 30,899 $ 5,546 |
3.91 % 0.70 % |
$ 8.87 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 2,100 | $ 3,851 | 0.55 | ||||||||||||
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| 02 | view details |
UPGRADE CONTROLS ON COMPRESSORS | 2.4224 | I | $ 3,615 | $ 2,043 | 1.77 | ||||||||||||
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| 03 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 1,000 | $ 1,167 | 0.86 | ||||||||||||
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| 04 | view details |
INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS | 2.7491 | N | $ 18,495 | $ 2,885 | 6.41 | ||||||||||||
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| 05 | view details |
INSTALL AIR SEALS AROUND TRUCK LOADING DOCK DOORS | 2.7443 | I | $ 2,471 | $ 2,336 | 1.06 | ||||||||||||
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| 06 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | N | $ 1,000 | $ 2,285 | 0.44 | ||||||||||||
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| 07 | view details |
CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE | 2.8114 | N | $ 10 | $ 982 | 0.01 | ||||||||||||
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| 08 | view details |
USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR | 2.2492 | N | $ 92,500 | $ 16,332 | 5.66 | ||||||||||||
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