Industrial Assessment Centers

Assessment #UM0379


Assessment Year 2010
SIC 3086
SIC Description Plastics Foam Products
NAICS 326140
NAICS Description Polystyrene Foam Product Manufacturing
Principal Product Board Insulation
Sales $ 63,000,000
# of Employees 82
Plant Area (Sq.Ft.) 303,577
Annual Production 170,000,000 Thousand Feet
Production Hrs. Annual 8,760
Location (State) OH
Yearly Energy Cost $ 1,247,842

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

16,985,048 kWh $ 1,144,273 $ 0.067 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

9,911 MMBtu $ 103,569 $ 10.45 /MMBtu

TOTAL ENERGY

184,009 MMBtu $ 1,247,842 $ 6.78 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

93,310 kWh
93,310 kWh
$ 6,288
$ 6,288
0.55 %
0.55 %
$ 0.067 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

1,850 MMBtu
1,850 MMBtu
$ 19,332
$ 19,332
18.67 %
18.67 %
$ 10.45 /MMBtu

TOTAL ENERGY

2,806 MMBtu
2,806 MMBtu
$ 25,620
$ 25,620
2.05 %
2.05 %
$ 6.78 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 14,633 $ 4,353 3.36
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

64,597 kWh $ 4,353 $ 0.067 /kWh

TOTAL ENERGY

662 MMBtu $ 4,353 -
02 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 2,000 $ 1,706 1.17
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

25,313 kWh $ 1,706 $ 0.067 /kWh

TOTAL ENERGY

259 MMBtu $ 1,706 -
03 view
details
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES 2.6211 I $ 10 $ 229 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,400 kWh $ 229 $ 0.067 /kWh

TOTAL ENERGY

35 MMBtu $ 229 -
04 view
details
RECOVER HEAT FROM HOT WASTE WATER 2.2446 I $ 1,500 $ 9,060 0.17
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

867 MMBtu $ 9,060 $ 10.45 /MMBtu

TOTAL ENERGY

867 MMBtu $ 9,060 -
05 view
details
INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS 2.7491 I $ 9,861 $ 7,283 1.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

697 MMBtu $ 7,283 $ 10.45 /MMBtu

TOTAL ENERGY

697 MMBtu $ 7,283 -
06 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 I $ 1,350 $ 2,989 0.45
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

286 MMBtu $ 2,989 $ 10.45 /MMBtu

TOTAL ENERGY

286 MMBtu $ 2,989 -