Industrial Assessment Centers
Assessment #UM0378
| Assessment Year | 2010 |
|---|---|
| SIC | 3341 |
| SIC Description | Secondary Nonferrous Metals |
| NAICS | 331314 |
| NAICS Description | Secondary Smelting and Alloying of Aluminum |
| Principal Product | aluminum alloys |
| Sales | $ 100,000,000 |
| # of Employees | 60 |
| Plant Area (Sq.Ft.) | 100,000 |
| Annual Production | 1,000 Not Available |
| Production Hrs. Annual | 7,488 |
| Location (State) | IL |
| Yearly Energy Cost | $ 1,664,508 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
3,067,582 kWh | $ 183,827 | $ 0.060 /kWh |
- Demand Charge |
6,592 kW | $ 39,835 | $ 6.04 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
215,514 MMBtu | $ 1,440,846 | $ 6.69 /MMBtu |
TOTAL ENERGY |
246,957 MMBtu | $ 1,664,508 | $ 6.74 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
301,001 kWh 299,301 kWh |
$ 18,040 $ 17,938 |
9.81 % 9.76 % |
$ 0.060 /kWh |
- Demand Charge |
0 kW 0 kW |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 6.04 /kW |
- Electricity Fees |
- |
$ 3,345 $ 3,345 |
0.00 % 0.00 % |
- |
Natural Gas |
10,775 MMBtu 10,775 MMBtu |
$ 72,084 $ 72,084 |
5.00 % 5.00 % |
$ 6.69 /MMBtu |
TOTAL ENERGY |
13,860 MMBtu 13,843 MMBtu |
$ 93,469 $ 93,367 |
5.62 % 5.61 % |
$ 6.74 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
|||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | I | $ 31,638 | $ 14,490 | 2.18 | ||||||||||||
|
|||||||||||||||||||
| 02 | view details |
UPGRADE CONTROLS ON COMPRESSORS | 2.4224 | I | $ 3,996 | $ 2,693 | 1.48 | ||||||||||||
|
|||||||||||||||||||
| 03 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 1,000 | $ 755 | 1.32 | ||||||||||||
|
|||||||||||||||||||
| 04 | view details |
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES | 2.6211 | N | $ 10 | $ 102 | 0.10 | ||||||||||||
|
|||||||||||||||||||
| 05 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | I | $ 2,000 | $ 68,485 | 0.03 | ||||||||||||
|
|||||||||||||||||||
| 06 | view details |
RECOVER HEAT FROM ENGINE EXHAUSTS | 2.2433 | I | $ 1,500 | $ 3,599 | 0.42 | ||||||||||||
|
|||||||||||||||||||
| 07 | view details |
RECOVER HEAT FROM EXHAUSTED STEAM | 2.2445 | I | $ 7,800 | $ 3,345 | 2.33 | ||||||||||||
|
|||||||||||||||||||
