Industrial Assessment Centers

Assessment #UM0374


Assessment Year 2010
SIC 3088
SIC Description Plastics Plumbing Fixtures
NAICS 326191
NAICS Description Plastics Plumbing Fixture Manufacturing
Principal Product Bathtubs and Showers
Sales $ 18,000,000
# of Employees 113
Plant Area (Sq.Ft.) 83,100
Annual Production 75,789 Pieces
Production Hrs. Annual 4,368
Location (State) MI
Yearly Energy Cost $ 409,293

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,619,628 kWh $ 201,679 $ 0.077 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

26,944 MMBtu $ 207,614 $ 7.71 /MMBtu

TOTAL ENERGY

53,795 MMBtu $ 409,293 $ 7.61 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

99,477 kWh
0 kWh
$ 7,659
$ 0
3.80 %
0.00 %
$ 0.077 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

4,733 MMBtu
1,354 MMBtu
$ 36,493
$ 10,442
17.58 %
5.03 %
$ 7.71 /MMBtu

TOTAL ENERGY

5,752 MMBtu
1,354 MMBtu
$ 44,152
$ 10,442
10.79 %
2.55 %
$ 7.61 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 200 $ 4,667 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

60,618 kWh $ 4,667 $ 0.077 /kWh

TOTAL ENERGY

621 MMBtu $ 4,667 -
02 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 2,250 $ 1,765 1.27
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

22,925 kWh $ 1,765 $ 0.077 /kWh

TOTAL ENERGY

235 MMBtu $ 1,765 -
03 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 6,400 $ 1,227 5.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

15,934 kWh $ 1,227 $ 0.077 /kWh

TOTAL ENERGY

163 MMBtu $ 1,227 -
04 view
details
INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS 2.7491 N $ 33,705 $ 15,389 2.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,996 MMBtu $ 15,389 $ 7.71 /MMBtu

TOTAL ENERGY

1,996 MMBtu $ 15,389 -
05 view
details
INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS 2.7491 N $ 40,550 $ 10,662 3.80
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,383 MMBtu $ 10,662 $ 7.71 /MMBtu

TOTAL ENERGY

1,383 MMBtu $ 10,662 -
06 view
details
RECOVER WASTE HEAT FROM EQUIPMENT 2.2437 I $ 10,900 $ 10,185 1.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,321 MMBtu $ 10,185 $ 7.71 /MMBtu

TOTAL ENERGY

1,321 MMBtu $ 10,185 -
07 view
details
INSTALL WEATHER STRIPPING ON WINDOWS AND DOORS 2.7445 I $ 93 $ 257 0.36
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

33 MMBtu $ 257 $ 7.71 /MMBtu

TOTAL ENERGY

33 MMBtu $ 257 -