Industrial Assessment Centers
Assessment #UM0371
| Assessment Year | 2010 |
|---|---|
| SIC | 3544 |
| SIC Description | Special Dies, Tools, Jigs & Fixtures |
| NAICS | 333511 |
| NAICS Description | Industrial Mold Manufacturing |
| Principal Product | Large Stamping Dies |
| Sales | $ 40,000,000 |
| # of Employees | 260 |
| Plant Area (Sq.Ft.) | 360,000 |
| Annual Production | 300 Not Available |
| Production Hrs. Annual | 6,396 |
| Location (State) | MI |
| Yearly Energy Cost | $ 860,127 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
8,994,166 kWh | $ 475,980 | $ 0.053 /kWh |
- Demand Charge |
21,623 kW | $ 322,542 | $ 14.92 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
5,897 MMBtu | $ 61,605 | $ 10.45 /MMBtu |
TOTAL ENERGY |
98,087 MMBtu | $ 860,127 | $ 8.77 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
690,782 kWh 690,782 kWh |
$ 36,555 $ 36,555 |
7.68 % 7.68 % |
$ 0.053 /kWh |
- Demand Charge |
4,232 kW 4,232 kW |
$ 63,149 $ 63,149 |
19.58 % 19.58 % |
$ 14.92 /kW |
- Electricity Fees |
- |
$ 60,000 $ 60,000 |
0.00 % 0.00 % |
- |
Natural Gas |
912 MMBtu 0 MMBtu |
$ 9,530 $ 0 |
15.47 % 0.00 % |
$ 10.45 /MMBtu |
TOTAL ENERGY |
7,992 MMBtu 7,080 MMBtu |
$ 169,234 $ 159,704 |
19.68 % 18.57 % |
$ 8.77 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES | 2.4322 | I | $ 1,319,976 | $ 70,732 | 18.66 | ||||||||||||||||
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| 02 | view details |
OPTIMIZE PLANT POWER FACTOR | 2.3212 | I | $ 50,000 | $ 60,000 | 0.83 | ||||||||||||||||
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| 03 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 3,128 | $ 18,676 | 0.17 | ||||||||||||||||
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| 04 | view details |
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES | 2.6211 | I | $ 10 | $ 4,729 | 0.00 | ||||||||||||||||
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| 05 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 35,268 | $ 3,092 | 11.41 | ||||||||||||||||
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| 06 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 3,500 | $ 2,475 | 1.41 | ||||||||||||||||
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| 07 | view details |
USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES | 2.4322 | N | $ 300,000 | $ 9,530 | 31.48 | ||||||||||||||||
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