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U.S. Department of Energy Energy Efficiency and Renewable Energy
IAC Field Managers

Industrial Assessment Centers

Assessment #UM0370


Assessment Year 2010
SIC 2086
SIC Description Bottled And Canned Soft Drinks
NAICS 312111
NAICS Description Soft Drink Manufacturing
Principal Product Soft Drinks
Sales $ 100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 200,000
Annual Production 15,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) MI
Yearly Energy Cost $ 1,200,589

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

 7,772,222 kWh $ 373,353 $ 0.048 /kWh

- Demand Charge

 17,938 kW $ 265,962 $ 14.83 /kW

- Electricity Fees

 - $ 0 -

Natural Gas

 61,645 MMBtu $ 561,274 $ 9.10 /MMBtu

TOTAL ENERGY

 141,310 MMBtu $ 1,200,589 $ 8.50 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

 1,965,853 kWh
1,600,321 kWh		 $ 94,440
$ 76,880		 25.30 %
20.59 %		 $ 0.048 /kWh

- Demand Charge

 2,713 kW
2,391 kW		 $ 40,268
$ 35,489		 15.14 %
13.34 %		 $ 14.83 /kW

- Electricity Fees

 - $ 0
$ 0		 0.00 %
0.00 %		 -

Natural Gas

 7,518 MMBtu
1,761 MMBtu		 $ 66,052
$ 16,025		 11.77 %
2.86 %		 $ 9.10 /MMBtu

TOTAL ENERGY

 27,668 MMBtu
18,165 MMBtu		 $ 200,760
$ 128,394		 16.72 %
10.69 %		 $ 8.50 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details		 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 90,000 $ 76,860 1.17
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 1,003,492 kWh $ 48,208 $ 0.048 /kWh

- Demand Charge

 1,930 kW $ 28,652 $ 14.83 /kW

TOTAL ENERGY

 10,286 MMBtu $ 76,860 -
02 view
details		 INSTALL OCCUPANCY SENSORS 2.7135 I $ 8,188 $ 17,172 0.48
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 357,448 kWh $ 17,172 $ 0.048 /kWh

TOTAL ENERGY

 3,664 MMBtu $ 17,172 -
03 view
details		 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT 2.4323 N $ 7,980 $ 11,691 0.68
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 243,360 kWh $ 11,691 $ 0.048 /kWh

TOTAL ENERGY

 2,494 MMBtu $ 11,691 -
04 view
details		 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 200 $ 6,537 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 85,387 kWh $ 4,102 $ 0.048 /kWh

- Demand Charge

 164 kW $ 2,435 $ 14.83 /kW

TOTAL ENERGY

 875 MMBtu $ 6,537 -
05 view
details		 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES 2.6211 N $ 10 $ 2,121 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 10,800 kWh $ 519 $ 0.048 /kWh

- Demand Charge

 108 kW $ 1,602 $ 14.83 /kW

TOTAL ENERGY

 111 MMBtu $ 2,121 -
06 view
details		 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 1,000 $ 1,990 0.50
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 25,985 kWh $ 1,248 $ 0.048 /kWh

- Demand Charge

 50 kW $ 742 $ 14.83 /kW

TOTAL ENERGY

 266 MMBtu $ 1,990 -
07 view
details		 RECOVER HEAT FROM AIR COMPRESSOR 2.2434 I $ 1,000 $ 33,206 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 239,381 kWh $ 11,500 $ 0.048 /kWh

- Demand Charge

 461 kW $ 6,837 $ 14.83 /kW

Natural Gas

 1,634 MMBtu $ 14,869 $ 9.10 /MMBtu

TOTAL ENERGY

 4,088 MMBtu $ 33,206 -
08 view
details		 INSTALL WEATHER STRIPPING ON WINDOWS AND DOORS 2.7445 N $ 27,940 $ 30,358 0.92
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

 3,336 MMBtu $ 30,358 $ 9.10 /MMBtu

TOTAL ENERGY

 3,336 MMBtu $ 30,358 -
09 view
details		 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS 2.7243 N $ 15,750 $ 19,669 0.80
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

 2,421 MMBtu $ 19,669 $ 9.10 /MMBtu

TOTAL ENERGY

 2,421 MMBtu $ 19,669 -
10 view
details		 INSTALL STORM WINDOWS AND DOORS 2.7494 I $ 9,300 $ 1,156 8.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

 127 MMBtu $ 1,156 $ 9.10 /MMBtu

TOTAL ENERGY

 127 MMBtu $ 1,156 -