Industrial Assessment Centers
Assessment #UM0362
| Assessment Year | 2010 |
|---|---|
| SIC | 3548 |
| SIC Description | Welding Apparatus |
| NAICS | 333518 |
| NAICS Description | Other Metalworking Machinery Manufacturing |
| Principal Product | Automated Machine Tooling and Test Systems |
| Sales | $ 65,000,000 |
| # of Employees | 400 |
| Plant Area (Sq.Ft.) | 218,000 |
| Annual Production | 1 Not Available |
| Production Hrs. Annual | 3,276 |
| Location (State) | MI |
| Yearly Energy Cost | $ 371,415 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
2,929,440 kWh | $ 125,053 | $ 0.043 /kWh |
- Demand Charge |
8,320 kW | $ 111,840 | $ 13.44 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
11,142 MMBtu | $ 134,522 | $ 12.07 /MMBtu |
TOTAL ENERGY |
41,169 MMBtu | $ 371,415 | $ 9.02 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
428,843 kWh 346,311 kWh |
$ 18,308 $ 14,785 |
14.64 % 11.82 % |
$ 0.043 /kWh |
- Demand Charge |
1,174 kW 1,174 kW |
$ 15,715 $ 15,715 |
14.05 % 14.05 % |
$ 13.44 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
4,251 MMBtu 1,708 MMBtu |
$ 47,677 $ 20,613 |
35.44 % 15.32 % |
$ 12.07 /MMBtu |
TOTAL ENERGY |
8,646 MMBtu 5,257 MMBtu |
$ 81,700 $ 51,113 |
22.00 % 13.76 % |
$ 9.02 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA | 2.7221 | N | $ 1,500 | $ 27,064 | 0.06 | ||||||||||||||||
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| 02 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 89,000 | $ 23,058 | 3.86 | ||||||||||||||||
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| 03 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | I | $ 500 | $ 12,351 | 0.04 | ||||||||||||||||
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| 04 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 400 | $ 5,185 | 0.08 | ||||||||||||||||
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| 05 | view details |
INSTALL WEATHER STRIPPING ON WINDOWS AND DOORS | 2.7445 | I | $ 3,048 | $ 4,961 | 0.61 | ||||||||||||||||
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| 06 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 6,072 | $ 3,523 | 1.72 | ||||||||||||||||
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| 07 | view details |
INSTALL STORM WINDOWS AND DOORS | 2.7494 | I | $ 3,000 | $ 3,301 | 0.91 | ||||||||||||||||
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| 08 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 2,000 | $ 2,257 | 0.89 | ||||||||||||||||
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