Industrial Assessment Centers

Assessment #UM0360


Assessment Year 2010
SIC 2679
SIC Description Converted Paper Products, Nec
NAICS 322299
NAICS Description All Other Converted Paper Product Manufacturing
Principal Product Paper plates, Paper Cups, Napkins
Sales $ 105,350,907
# of Employees 232
Plant Area (Sq.Ft.) 588,000
Annual Production 201,332,862 Pieces
Production Hrs. Annual 4,160
Location (State) MI
Yearly Energy Cost $ 948,602

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

6,973,478 kWh $ 550,751 $ 0.079 /kWh

- Demand Charge

15,351 kW $ 195,692 $ 12.75 /kW

- Electricity Fees

- $ 0 -

Natural Gas

21,349 MMBtu $ 202,159 $ 9.47 /MMBtu

TOTAL ENERGY

92,827 MMBtu $ 948,602 $ 10.22 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,156,007 kWh
0 kWh
$ 69,235
$ 0
12.57 %
0.00 %
$ 0.079 /kWh

- Demand Charge

508 kW
0 kW
$ 32,211
$ 0
16.46 %
0.00 %
$ 12.75 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

8,674 MMBtu
0 MMBtu
$ 78,431
$ 0
38.80 %
0.00 %
$ 9.47 /MMBtu

TOTAL ENERGY

20,523 MMBtu
0 MMBtu
$ 179,877
$ 0
18.96 %
0.00 %
$ 10.22 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 1,000 $ 8,778 0.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,009 MMBtu $ 8,778 $ 9.47 /MMBtu

TOTAL ENERGY

1,009 MMBtu $ 8,778 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 24,120 $ 65,841 0.37
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

763,119 kWh $ 37,774 $ 0.079 /kWh

- Demand Charge

183 kW $ 28,067 $ 12.75 /kW

TOTAL ENERGY

7,822 MMBtu $ 65,841 -
03 view
details
IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS 2.7243 N $ 8,750 $ 24,348 0.36
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,881 MMBtu $ 24,348 $ 9.47 /MMBtu

TOTAL ENERGY

2,881 MMBtu $ 24,348 -
04 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 31,924 $ 14,135 2.26
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

178,923 kWh $ 14,135 $ 0.079 /kWh

TOTAL ENERGY

1,834 MMBtu $ 14,135 -
05 view
details
OPTIMIZE PLANT POWER FACTOR 2.3212 N $ 14,340 $ 6,734 2.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

0 kWh $ 6,734 $ 0.079 /kWh

TOTAL ENERGY

0 MMBtu $ 6,734 -
06 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 200 $ 4,240 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

47,008 kWh $ 2,327 $ 0.079 /kWh

- Demand Charge

150 kW $ 1,913 $ 12.75 /kW

TOTAL ENERGY

482 MMBtu $ 4,240 -
07 view
details
USE RADIANT HEATER FOR SPOT HEATING 2.7231 N $ 14,000 $ 45,305 0.31
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

4,784 MMBtu $ 45,305 $ 9.47 /MMBtu

TOTAL ENERGY

4,784 MMBtu $ 45,305 -
08 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 2,000 $ 3,583 0.56
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

27,306 kWh $ 1,352 $ 0.079 /kWh

- Demand Charge

175 kW $ 2,231 $ 12.75 /kW

TOTAL ENERGY

280 MMBtu $ 3,583 -
09 view
details
LOWER COMPRESSOR PRESSURE THROUGH A/C SYSTEM MODIFICATION 2.7263 N $ 2,000 $ 6,913 0.29
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

139,651 kWh $ 6,913 $ 0.079 /kWh

TOTAL ENERGY

1,431 MMBtu $ 6,913 -