Industrial Assessment Centers

Assessment #UM0337


Assessment Year 2008
SIC 3714
SIC Description Motor Vehicle Parts And Accessories
NAICS 336399
NAICS Description All Other Motor Vehicle Parts Manufacturing
Principal Product automotive headliner and overhead console assemblies
Sales $ 75,000,000
# of Employees 132
Plant Area (Sq.Ft.) 163,000
Annual Production 932,000 Pieces
Production Hrs. Annual 4,080
Location (State) MI
Yearly Energy Cost $ 196,632

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,256,440 kWh $ 130,263 $ 0.104 /kWh

- Electricity Fees

- $ 8,151 -

Natural Gas

6,176 MMBtu $ 58,218 $ 9.43 /MMBtu

TOTAL ENERGY

19,055 MMBtu $ 196,632 $ 10.32 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

84,397 kWh
7,667 kWh
$ 9,530
$ 791
7.32 %
0.61 %
$ 0.104 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

2,592 MMBtu
903 MMBtu
$ 24,442
$ 8,515
41.98 %
14.63 %
$ 9.43 /MMBtu

TOTAL ENERGY

3,458 MMBtu
982 MMBtu
$ 33,972
$ 9,306
17.28 %
4.73 %
$ 10.32 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS 2.7243 N $ 8,050 $ 16,708 0.48
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-26 kWh $ 781 $ 0.104 /kWh

Natural Gas

1,689 MMBtu $ 15,927 $ 9.43 /MMBtu

TOTAL ENERGY

1,689 MMBtu $ 16,708 -
02 view
details
INSTALL WEATHER STRIPPING ON WINDOWS AND DOORS 2.7445 I $ 240 $ 8,515 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

903 MMBtu $ 8,515 $ 9.43 /MMBtu

TOTAL ENERGY

903 MMBtu $ 8,515 -
03 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 N $ 990 $ 3,264 0.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

31,483 kWh $ 3,264 $ 0.104 /kWh

TOTAL ENERGY

323 MMBtu $ 3,264 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 8,520 $ 2,938 2.90
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

28,335 kWh $ 2,938 $ 0.104 /kWh

TOTAL ENERGY

290 MMBtu $ 2,938 -
05 view
details
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES 2.6211 N $ 942 $ 1,090 0.86
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,512 kWh $ 1,090 $ 0.104 /kWh

TOTAL ENERGY

108 MMBtu $ 1,090 -
06 view
details
INSULATE BARE EQUIPMENT 2.2511 I $ 478 $ 791 0.60
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,667 kWh $ 791 $ 0.104 /kWh

TOTAL ENERGY

79 MMBtu $ 791 -
07 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 510 $ 666 0.77
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,426 kWh $ 666 $ 0.104 /kWh

TOTAL ENERGY

66 MMBtu $ 666 -