Industrial Assessment Centers
Assessment #UM0336
| Assessment Year | 2008 |
|---|---|
| SIC | 3366 |
| SIC Description | Copper Foundries |
| NAICS | 331525 |
| NAICS Description | Copper Foundries (except Die-Casting) |
| Principal Product | Brass Fluid Connectors |
| Sales | $ 45,000,000 |
| # of Employees | 450 |
| Plant Area (Sq.Ft.) | 190,000 |
| Annual Production | 20,800,000 Pounds |
| Production Hrs. Annual | 6,240 |
| Location (State) | MI |
| Yearly Energy Cost | $ 808,243 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
10,212,168 kWh | $ 511,447 | $ 0.050 /kWh |
- Demand Charge |
20,170 kW | $ 200,966 | $ 9.96 /kW |
- Electricity Fees |
- | $ 24,547 | - |
Natural Gas |
8,439 MMBtu | $ 71,283 | $ 8.45 /MMBtu |
TOTAL ENERGY |
113,114 MMBtu | $ 808,243 | $ 7.15 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
930,351 kWh 875,127 kWh |
$ 47,089 $ 44,323 |
9.21 % 8.67 % |
$ 0.050 /kWh |
- Demand Charge |
1,441 kW 1,441 kW |
$ 14,352 $ 14,352 |
7.14 % 7.14 % |
$ 9.96 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
3,654 MMBtu 0 MMBtu |
$ 28,454 $ 0 |
39.92 % 0.00 % |
$ 8.45 /MMBtu |
TOTAL ENERGY |
13,190 MMBtu 8,970 MMBtu |
$ 89,895 $ 58,675 |
11.12 % 7.26 % |
$ 7.15 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 1,650 | $ 31,330 | 0.05 | ||||||||||||||||
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| 02 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 200 | $ 17,116 | 0.01 | ||||||||||||||||
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| 03 | view details |
USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE | 2.7492 | N | $ 29,119 | $ 13,866 | 2.10 | ||||||||||||||||
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| 04 | view details |
REDUCE VENTILATION AIR | 2.7314 | N | $ 2,001 | $ 8,256 | 0.24 | ||||||||||||||||
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| 05 | view details |
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS | 2.7447 | N | $ 10,900 | $ 6,239 | 1.75 | ||||||||||||||||
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| 06 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 1,600 | $ 6,297 | 0.25 | ||||||||||||||||
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| 07 | view details |
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS | 2.7111 | I | $ 1,000 | $ 3,932 | 0.25 | ||||||||||||||||
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| 08 | view details |
TURN OFF EQUIPMENT WHEN NOT IN USE | 2.6218 | N | $ 260 | $ 2,766 | 0.09 | ||||||||||||||||
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| 09 | view details |
INSTALL WEATHER STRIPPING ON WINDOWS AND DOORS | 2.7445 | N | $ 93 | $ 93 | 1.00 | ||||||||||||||||
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