Industrial Assessment Centers

Assessment #UM0286


Assessment Year 2005
SIC 3714
SIC Description Motor Vehicle Parts And Accessories
NAICS 336350
NAICS Description Motor Vehicle Transmission and Power Train Parts Manufacturing
Principal Product Automotive Testing Equipment
Sales $ 40,000,000
# of Employees 157
Plant Area (Sq.Ft.) 130,000
Annual Production 80 Pieces
Production Hrs. Annual 4,680
Location (State) MI
Yearly Energy Cost $ 162,098

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,043,805 kWh $ 73,304 $ 0.036 /kWh

- Demand Charge

5,804 kW $ 56,579 $ 9.75 /kW

- Electricity Fees

- $ 2,935 -

Natural Gas

3,860 MMBtu $ 29,280 $ 7.59 /MMBtu

TOTAL ENERGY

24,809 MMBtu $ 162,098 $ 6.53 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

226,826 kWh
89,430 kWh
$ 8,685
$ 3,342
11.85 %
4.56 %
$ 0.036 /kWh

- Demand Charge

491 kW
199 kW
$ 4,786
$ 1,936
8.46 %
3.42 %
$ 9.75 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

2,138 MMBtu
655 MMBtu
$ 13,817
$ 3,581
47.19 %
12.23 %
$ 7.59 /MMBtu

TOTAL ENERGY

4,463 MMBtu
1,572 MMBtu
$ 27,288
$ 8,859
16.83 %
5.47 %
$ 6.53 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS 2.7491 N $ 27,000 $ 9,539 2.83
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,177 kWh $ 922 $ 0.036 /kWh

Natural Gas

1,182 MMBtu $ 8,617 $ 7.59 /MMBtu

TOTAL ENERGY

1,327 MMBtu $ 9,539 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 13,476 $ 6,301 2.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

100,038 kWh $ 3,588 $ 0.036 /kWh

- Demand Charge

278 kW $ 2,713 $ 9.75 /kW

TOTAL ENERGY

1,025 MMBtu $ 6,301 -
03 view
details
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS 2.7447 I $ 1,900 $ 3,775 0.50
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,349 kWh $ 283 $ 0.036 /kWh

Natural Gas

479 MMBtu $ 3,492 $ 7.59 /MMBtu

TOTAL ENERGY

524 MMBtu $ 3,775 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 450 $ 3,376 0.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

57,908 kWh $ 2,079 $ 0.036 /kWh

- Demand Charge

133 kW $ 1,297 $ 9.75 /kW

TOTAL ENERGY

594 MMBtu $ 3,376 -
05 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 500 $ 1,619 0.31
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

301 MMBtu $ 1,619 $ 7.59 /MMBtu

TOTAL ENERGY

301 MMBtu $ 1,619 -
06 view
details
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED 2.7124 I $ 75 $ 1,608 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

26,997 kWh $ 969 $ 0.036 /kWh

- Demand Charge

66 kW $ 639 $ 9.75 /kW

TOTAL ENERGY

277 MMBtu $ 1,608 -
07 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 736 $ 618 1.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

17,203 kWh $ 618 $ 0.036 /kWh

TOTAL ENERGY

176 MMBtu $ 618 -
08 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 1,000 $ 352 2.84
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,978 kWh $ 215 $ 0.036 /kWh

- Demand Charge

14 kW $ 137 $ 9.75 /kW

TOTAL ENERGY

61 MMBtu $ 352 -
09 view
details
CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS 2.7444 I $ 45 $ 100 0.45
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

176 kWh $ 11 $ 0.036 /kWh

Natural Gas

176 MMBtu $ 89 $ 7.59 /MMBtu

TOTAL ENERGY

178 MMBtu $ 100 -