Industrial Assessment Centers

Assessment #UM0255


Assessment Year 2004
SIC 2389
SIC Description Apparel And Accessories, Nec
NAICS 315212
NAICS Description Women's, Girls', and Infants' Cut and Sew Apparel Contractors
Principal Product Linens and Garments
Sales $ 10,000,000
# of Employees 150
Plant Area (Sq.Ft.) 51,000
Annual Production 13,780,000 Pounds
Production Hrs. Annual 4,420
Location (State) MI
Yearly Energy Cost $ 268,131

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,474,045 kWh $ 72,647 $ 0.049 /kWh

- Demand Charge

4,683 kW $ 22,964 $ 4.90 /kW

- Electricity Fees

- $ 1,151 -

Natural Gas

33,648 MMBtu $ 171,369 $ 5.09 /MMBtu

TOTAL ENERGY

48,757 MMBtu $ 268,131 $ 5.50 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

116,977 kWh
-8,952 kWh
$ 5,608
$ -600
7.72 %
-0.83 %
$ 0.049 /kWh

- Demand Charge

471 kW
-18 kW
$ 2,342
$ -56
10.20 %
-0.24 %
$ 4.90 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

5,470 MMBtu
4,897 MMBtu
$ 27,843
$ 24,926
16.25 %
14.55 %
$ 5.09 /MMBtu

TOTAL ENERGY

6,669 MMBtu
4,805 MMBtu
$ 35,793
$ 24,270
13.35 %
9.05 %
$ 5.50 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSULATE BARE EQUIPMENT 2.2511 I $ 6,486 $ 10,323 0.63
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,028 MMBtu $ 10,323 $ 5.09 /MMBtu

TOTAL ENERGY

2,028 MMBtu $ 10,323 -
02 view
details
RECOVER HEAT FROM HOT WASTE WATER 2.2446 I $ 2,497 $ 6,279 0.40
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-8,952 kWh $ -600 $ 0.049 /kWh

- Demand Charge

-18 kW $ -56 $ 4.90 /kW

Natural Gas

1,559 MMBtu $ 7,935 $ 5.09 /MMBtu

TOTAL ENERGY

1,467 MMBtu $ 7,279 -

Administrative Changes

- $ -1,000 -

TOTAL PRODUCTON

- $ -1,000 -
03 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 9,734 $ 6,622 1.47
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

94,238 kWh $ 4,646 $ 0.049 /kWh

- Demand Charge

403 kW $ 1,976 $ 4.90 /kW

TOTAL ENERGY

966 MMBtu $ 6,622 -
04 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 I $ 2,500 $ 5,618 0.44
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,310 MMBtu $ 6,668 $ 5.09 /MMBtu

TOTAL ENERGY

1,310 MMBtu $ 6,668 -

Administrative Changes

- $ -1,050 -

TOTAL PRODUCTON

- $ -1,050 -
05 view
details
USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER 2.2425 N $ 8,000 $ 2,917 2.74
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

573 MMBtu $ 2,917 $ 5.09 /MMBtu

TOTAL ENERGY

573 MMBtu $ 2,917 -
06 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 2,960 $ 1,984 1.49
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

31,691 kWh $ 1,562 $ 0.049 /kWh

- Demand Charge

86 kW $ 422 $ 4.90 /kW

TOTAL ENERGY

325 MMBtu $ 1,984 -