Industrial Assessment Centers

Assessment #UM0253


Assessment Year 2004
SIC 3569
SIC Description General Industrial Machinery, Nec
NAICS 333997
NAICS Description Scale and Balance (except Laboratory) Manufacturing
Principal Product Industrial Scales
Sales $ 37,500,000
# of Employees 120
Plant Area (Sq.Ft.) 55,000
Annual Production 0 Pieces
Production Hrs. Annual 3,250
Location (State) MI
Yearly Energy Cost $ 95,100

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

801,420 kWh $ 45,525 $ 0.057 /kWh

- Demand Charge

1,968 kW $ 24,757 $ 12.58 /kW

- Electricity Fees

- $ 4,030 -

Natural Gas

3,595 MMBtu $ 20,788 $ 5.78 /MMBtu

TOTAL ENERGY

11,810 MMBtu $ 95,100 $ 8.05 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

131,629 kWh
131,629 kWh
$ 7,214
$ 7,214
15.85 %
15.85 %
$ 0.057 /kWh

- Demand Charge

235 kW
235 kW
$ 2,950
$ 2,950
11.92 %
11.92 %
$ 12.58 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

3,762 MMBtu
3,365 MMBtu
$ 19,488
$ 17,433
93.75 %
83.86 %
$ 5.78 /MMBtu

TOTAL ENERGY

5,111 MMBtu
4,714 MMBtu
$ 29,652
$ 27,597
31.18 %
29.02 %
$ 8.05 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 19,692 $ 10,527 1.87
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

137,780 kWh $ 7,577 $ 0.057 /kWh

- Demand Charge

235 kW $ 2,950 $ 12.58 /kW

TOTAL ENERGY

1,412 MMBtu $ 10,527 -
02 view
details
IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS 2.7243 I $ 3,150 $ 9,810 0.32
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-6,151 kWh $ -363 $ 0.057 /kWh

Natural Gas

1,964 MMBtu $ 10,173 $ 5.78 /MMBtu

TOTAL ENERGY

1,901 MMBtu $ 9,810 -
03 view
details
REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS 2.7224 I $ 750 $ 5,558 0.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,073 MMBtu $ 5,558 $ 5.78 /MMBtu

TOTAL ENERGY

1,073 MMBtu $ 5,558 -
04 view
details
REUSE / RECYCLE/ SELL PAPER PRODUCTS 3.5217 I $ 9,583 $ 3,806 2.52
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 3,806 -

TOTAL PRODUCTON

- $ 3,806 -
05 view
details
INSTALL WEATHER STRIPPING ON WINDOWS AND DOORS 2.7445 N $ 1,229 $ 2,055 0.60
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

397 MMBtu $ 2,055 $ 5.78 /MMBtu

TOTAL ENERGY

397 MMBtu $ 2,055 -
06 view
details
CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS 2.7444 I $ 810 $ 1,580 0.51
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

305 MMBtu $ 1,580 $ 5.78 /MMBtu

TOTAL ENERGY

305 MMBtu $ 1,580 -
07 view
details
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS 2.7447 I $ 5 $ 122 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

23 MMBtu $ 122 $ 5.78 /MMBtu

TOTAL ENERGY

23 MMBtu $ 122 -