Industrial Assessment Centers
Assessment #UM0215
| Assessment Year | 2002 |
|---|---|
| SIC | 3365 |
| SIC Description | Aluminum Foundries |
| NAICS | |
| NAICS Description | |
| Principal Product | Sand Castings |
| Sales | $ 2,000,000 |
| # of Employees | 6 |
| Plant Area (Sq.Ft.) | 12,720 |
| Annual Production | 100 Tons |
| Production Hrs. Annual | 2,100 |
| Location (State) | MI |
| Yearly Energy Cost | $ 28,894 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
224,400 kWh | $ 21,660 | $ 0.097 /kWh |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
1,667 MMBtu | $ 7,205 | $ 4.32 /MMBtu |
TOTAL ENERGY |
3,967 MMBtu | $ 28,894 | $ 7.28 /MMBtu |
Solid Waste (non-haz) |
1,336,000 lbs | $ 22,000 | $ 0 /lbs |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
32,741 kWh 0 kWh |
$ 3,170 $ 0 |
14.64 % 0.00 % |
$ 0.097 /kWh |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
169 MMBtu 0 MMBtu |
$ 730 $ 0 |
10.13 % 0.00 % |
$ 4.32 /MMBtu |
TOTAL ENERGY |
504 MMBtu 0 MMBtu |
$ 3,900 $ 0 |
13.50 % 0.00 % |
$ 7.28 /MMBtu |
Solid Waste (non-haz) |
1,068,000 lbs 0 lbs |
$ 12,300 $ 0 |
55.91 % 0.00 % |
$ 0 /lbs |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
RECYCLE CASTING SAND | 3.5221 | N | $ 50,000 | $ 12,300 | 4.07 | ||||||||||||
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| 02 | view details |
TURN OFF EQUIPMENT WHEN NOT IN USE | 2.6218 | N | $ 1,000 | $ 1,824 | 0.55 | ||||||||||||
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| 03 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | N | $ 225 | $ 980 | 0.23 | ||||||||||||
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| 04 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | N | $ 1,000 | $ 730 | 1.37 | ||||||||||||
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| 05 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | N | $ 31 | $ 366 | 0.08 | ||||||||||||
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