Industrial Assessment Centers

Assessment #UM0146


Assessment Year 1999
SIC 3089
SIC Description Plastics Products, Nec
NAICS
NAICS Description
Principal Product Plastic Injection Molding
Sales $ 7,000,000
# of Employees 100
Plant Area (Sq.Ft.) 25,000
Annual Production 36,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) MI
Yearly Energy Cost $ 163,644

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,466,295 kWh $ 101,237 $ 0.041 /kWh

- Demand Charge

4,140 kW $ 47,253 $ 11.41 /kW

- Electricity Fees

- $ 6,763 -

Natural Gas

1,523 MMBtu $ 8,391 $ 5.51 /MMBtu

TOTAL ENERGY

26,803 MMBtu $ 163,644 $ 6.11 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

104,337 kWh
0 kWh
$ 3,643
$ 0
3.60 %
0.00 %
$ 0.041 /kWh

- Demand Charge

235 kW
0 kW
$ 2,681
$ 0
5.67 %
0.00 %
$ 11.41 /kW

- Electricity Fees

- $ 15,807
$ 0
233.73 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 5.51 /MMBtu

TOTAL ENERGY

1,070 MMBtu
0 MMBtu
$ 22,131
$ 0
13.52 %
0.00 %
$ 6.11 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 220 $ 3,736 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

55,393 kWh $ 1,935 $ 0.041 /kWh

- Demand Charge

158 kW $ 1,801 $ 11.41 /kW

TOTAL ENERGY

568 MMBtu $ 3,736 -
02 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 200 $ 78 2.56
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,465 kWh $ 53 $ 0.041 /kWh

- Demand Charge

2 kW $ 25 $ 11.41 /kW

TOTAL ENERGY

15 MMBtu $ 78 -
03 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 200 $ 2,510 0.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

47,479 kWh $ 1,655 $ 0.041 /kWh

- Demand Charge

75 kW $ 855 $ 11.41 /kW

TOTAL ENERGY

487 MMBtu $ 2,510 -
04 view
details
CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE 2.8114 N $ 40,000 $ 15,807 2.53
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

- $ 15,807 -

TOTAL ENERGY

0 MMBtu $ 15,807 -
05 view
details
USE A RAG RECYCLE SERVICE 3.7131 N $ 0 $ 925 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (haz)

450 lbs $ 925 $ 0 /lbs

TOTAL WASTE

- $ 925 -
06 view
details
IMPROVE SPACE COMFORT CONDITIONING 4.4240 N $ 3,600 $ 6,000 0.60
Energy Sources Yearly Reduction Yearly Savings Unit Price

Primary Product

- $ 6,000 -

TOTAL PRODUCTON

- $ 6,000 -
07 view
details
ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK 4.1110 N $ 40,000 $ 11,207 3.57
Energy Sources Yearly Reduction Yearly Savings Unit Price

Primary Product

- $ 11,207 -

TOTAL PRODUCTON

- $ 11,207 -