Industrial Assessment Centers
Assessment #UM0124
| Assessment Year | 1998 |
|---|---|
| SIC | 2992 |
| SIC Description | Lubricating Oils And Greases |
| NAICS | |
| NAICS Description | |
| Principal Product | Hydraulic and Cutting Fluids |
| Sales | $ 80,000,000 |
| # of Employees | 61 |
| Plant Area (Sq.Ft.) | 92,400 |
| Annual Production | 120,000,000 Pounds |
| Production Hrs. Annual | 5,304 |
| Location (State) | MI |
| Yearly Energy Cost | $ 470,641 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
2,673,798 kWh | $ 73,243 | $ 0.027 /kWh |
- Demand Charge |
5,220 kW | $ 97,676 | $ 18.71 /kW |
- Electricity Fees |
- | $ -2,453 | - |
Natural Gas |
83,005 MMBtu | $ 302,175 | $ 3.64 /MMBtu |
TOTAL ENERGY |
110,411 MMBtu | $ 470,641 | $ 4.26 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
308,031 kWh 82,064 kWh |
$ 8,255 $ 2,246 |
11.27 % 3.07 % |
$ 0.027 /kWh |
- Demand Charge |
216 kW 216 kW |
$ 4,034 $ 4,034 |
4.13 % 4.13 % |
$ 18.71 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
4,701 MMBtu 0 MMBtu |
$ 17,113 $ 0 |
5.66 % 0.00 % |
$ 3.64 /MMBtu |
TOTAL ENERGY |
7,858 MMBtu 841 MMBtu |
$ 29,402 $ 6,280 |
6.25 % 1.33 % |
$ 4.26 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 1,183 | $ 1,424 | 0.83 | ||||||||||||||||
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| 02 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 10,304 | $ 4,856 | 2.12 | ||||||||||||||||
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| 03 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 1,000 | $ 426 | 2.35 | ||||||||||||||||
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| 04 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | N | $ 3,500 | $ 5,583 | 0.63 | ||||||||||||||||
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| 05 | view details |
PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT | 2.2441 | N | $ 4,120 | $ 17,113 | 0.24 | ||||||||||||||||
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| 06 | view details |
ELIMINATE/REDUCE AN OPERATION | 3.1161 | I | $ 9,600 | $ 22,516 | 0.43 | ||||||||||||||||
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| 07 | view details |
DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS | 4.1220 | I | $ 30,000 | $ 158,133 | 0.19 | ||||||||||||||||
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