Industrial Assessment Centers
Assessment #UM0114
| Assessment Year | 1998 |
|---|---|
| SIC | 3089 |
| SIC Description | Plastics Products, Nec |
| NAICS | |
| NAICS Description | |
| Principal Product | Injection Molded Plastic Automotive Parts |
| Sales | $ 40,000,000 |
| # of Employees | 480 |
| Plant Area (Sq.Ft.) | 75,000 |
| Annual Production | 45,000,000 Pieces |
| Production Hrs. Annual | 6,000 |
| Location (State) | OH |
| Yearly Energy Cost | $ 264,107 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
5,885,698 kWh | $ 173,123 | $ 0.029 /kWh |
- Demand Charge |
11,184 kW | $ 89,504 | $ 8.00 /kW |
- Electricity Fees |
- | $ -6,449 | - |
Natural Gas |
1,707 MMBtu | $ 7,929 | $ 4.64 /MMBtu |
TOTAL ENERGY |
62,035 MMBtu | $ 264,107 | $ 4.26 /MMBtu |
Solid Waste (non-haz) |
24,000 lbs | $ 22,312 | $ 0 /lbs |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
39,273 kWh 39,273 kWh |
$ 1,136 $ 1,136 |
0.66 % 0.66 % |
$ 0.029 /kWh |
- Demand Charge |
87 kW 87 kW |
$ 696 $ 696 |
0.78 % 0.78 % |
$ 8.00 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
430 MMBtu 0 MMBtu |
$ 1,806 $ 0 |
22.78 % 0.00 % |
$ 4.64 /MMBtu |
TOTAL ENERGY |
832 MMBtu 402 MMBtu |
$ 3,638 $ 1,832 |
1.38 % 0.69 % |
$ 4.26 /MMBtu |
Solid Waste (non-haz) |
48,000 lbs 24,000 lbs |
$ 44,912 $ 22,600 |
201.29 % 101.29 % |
$ 0 /lbs |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 3,217 | $ 1,627 | 1.98 | ||||||||||||||||||||||||
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| 02 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | I | $ 17,712 | $ 4,918 | 3.60 | ||||||||||||||||||||||||
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| 03 | view details |
USE RADIANT HEATER FOR SPOT HEATING | 2.7231 | N | $ 192 | $ 1,806 | 0.11 | ||||||||||||||||||||||||
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| 04 | view details |
MODIFY PROCESS TO REDUCE MATERIAL COSTS | 4.1250 | N | $ 2,560 | $ 22,312 | 0.11 | ||||||||||||||||||||||||
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| 05 | view details |
CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS | 3.1191 | I | $ 2,400 | $ 22,600 | 0.11 | ||||||||||||||||||||||||
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| 06 | view details |
REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES | 4.6520 | N | $ 33,000 | $ 16,900 | 1.95 | ||||||||||||||||||||||||
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