Industrial Assessment Centers

Assessment #UM0084


Assessment Year 1997
SIC 3559
SIC Description Special Industry Machinery, Nec
NAICS
NAICS Description
Principal Product Automotive Assembly Lines
Sales $ 60,000,000
# of Employees 150
Plant Area (Sq.Ft.) 51,000
Annual Production 50 Pieces
Production Hrs. Annual 4,186
Location (State) MI
Yearly Energy Cost $ 151,939

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,181,125 kWh $ 118,104 $ 0.100 /kWh

- Electricity Fees

- $ 5,608 -

Natural Gas

7,483 MMBtu $ 28,227 $ 3.77 /MMBtu

TOTAL ENERGY

19,590 MMBtu $ 151,939 $ 7.76 /MMBtu

Solid Waste (non-haz)

1,225,756 lbs $ 40,655 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

100,235 kWh
7,034 kWh
$ 10,006
$ 735
8.47 %
0.62 %
$ 0.100 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

619 MMBtu
619 MMBtu
$ 2,333
$ 2,333
8.27 %
8.27 %
$ 3.77 /MMBtu

TOTAL ENERGY

1,646 MMBtu
691 MMBtu
$ 12,339
$ 3,068
8.12 %
2.02 %
$ 7.76 /MMBtu

Solid Waste (non-haz)

666,748 lbs
629,748 lbs
$ 38,310
$ 37,727
94.23 %
92.80 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 900 $ 547 1.65
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,569 kWh $ 547 $ 0.100 /kWh

TOTAL ENERGY

57 MMBtu $ 547 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 39,196 $ 8,724 4.49
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

87,632 kWh $ 8,724 $ 0.100 /kWh

TOTAL ENERGY

898 MMBtu $ 8,724 -
03 view
details
CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE 2.8114 I $ 40,000 $ 10,308 3.88
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 10,308 -

TOTAL PRODUCTON

- $ 10,308 -
04 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 600 $ 735 0.82
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,034 kWh $ 735 $ 0.100 /kWh

TOTAL ENERGY

72 MMBtu $ 735 -
05 view
details
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS 2.7447 I $ 1,400 $ 2,333 0.60
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

619 MMBtu $ 2,333 $ 3.77 /MMBtu

TOTAL ENERGY

619 MMBtu $ 2,333 -
06 view
details
LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER 3.5315 N $ 0 $ 583 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

37,000 lbs $ 583 $ 0 /lbs

TOTAL WASTE

- $ 583 -
07 view
details
INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE 3.5313 I $ 0 $ 279 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

0 lbs $ 279 $ 0 /lbs

TOTAL WASTE

- $ 279 -
08 view
details
CONTRACT A WOOD PALLET RECYCLING COMPANY 3.5316 I $ 1,200 $ 37,448 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

629,748 lbs $ 37,448 $ 0 /lbs

TOTAL WASTE

- $ 37,448 -
09 view
details
TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY 4.4310 I $ 6,710 $ 9,060 0.74
Energy Sources Yearly Reduction Yearly Savings Unit Price

Primary Product

- $ 9,060 -

TOTAL PRODUCTON

- $ 9,060 -