Industrial Assessment Centers

Assessment #UM0075


Assessment Year 1996
SIC 3714
SIC Description Motor Vehicle Parts And Accessories
NAICS
NAICS Description
Principal Product Motor Vehicle Parts and Assembly
Sales $ 64,000,000
# of Employees 225
Plant Area (Sq.Ft.) 120,000
Annual Production 5,000,000 Pieces
Production Hrs. Annual 6,336
Location (State) MI
Yearly Energy Cost $ 266,760

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

3,618,406 kWh $ 107,109 $ 0.030 /kWh

- Demand Charge

8,544 kW $ 143,410 $ 16.78 /kW

- Electricity Fees

- $ -4,738 -

Natural Gas

4,585 MMBtu $ 20,979 $ 4.58 /MMBtu

TOTAL ENERGY

41,674 MMBtu $ 266,760 $ 6.40 /MMBtu

Other Liquid (haz)

12,000 Gal $ 2,880 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

633,938 kWh
199,589 kWh
$ 21,292
$ 8,442
19.88 %
7.88 %
$ 0.030 /kWh

- Demand Charge

1,489 kW
524 kW
$ 19,212
$ 5,462
13.40 %
3.81 %
$ 16.78 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 4.58 /MMBtu

TOTAL ENERGY

6,499 MMBtu
2,046 MMBtu
$ 40,504
$ 13,904
15.18 %
5.21 %
$ 6.40 /MMBtu

Other Liquid (haz)

10,800 Gal
0 Gal
$ 3,084
$ 0
107.08 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 1,780 $ 2,113 0.84
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

36,928 kWh $ 1,105 $ 0.030 /kWh

- Demand Charge

212 kW $ 1,008 $ 16.78 /kW

TOTAL ENERGY

379 MMBtu $ 2,113 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 61,663 $ 24,516 2.52
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

397,421 kWh $ 11,759 $ 0.030 /kWh

- Demand Charge

895 kW $ 12,757 $ 16.78 /kW

TOTAL ENERGY

4,074 MMBtu $ 24,516 -
03 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 810 $ 2,084 0.39
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

36,928 kWh $ 1,091 $ 0.030 /kWh

- Demand Charge

70 kW $ 993 $ 16.78 /kW

TOTAL ENERGY

379 MMBtu $ 2,084 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 450 $ 10,091 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

138,628 kWh $ 6,348 $ 0.030 /kWh

- Demand Charge

262 kW $ 3,743 $ 16.78 /kW

TOTAL ENERGY

1,421 MMBtu $ 10,091 -
05 view
details
SUBSTITUTE COMPRESSED AIR COOLING WITH WATER OR AIR COOLING 2.4237 I $ 800 $ 1,700 0.47
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

24,033 kWh $ 989 $ 0.030 /kWh

- Demand Charge

50 kW $ 711 $ 16.78 /kW

TOTAL ENERGY

246 MMBtu $ 1,700 -
06 view
details
USE OTHER WASTE CONCENTRATION METHODS 3.3133 N $ 0 $ 3,084 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Liquid (haz)

10,800 Gal $ 3,084 $ 0 /Gal

TOTAL WASTE

- $ 3,084 -