Industrial Assessment Centers
Assessment #UM0055
| Assessment Year | 1996 |
|---|---|
| SIC | 3469 |
| SIC Description | Metal Stampings, Nec |
| NAICS | |
| NAICS Description | |
| Principal Product | Metal Stampings and Assemblies |
| Sales | $ 46,000,000 |
| # of Employees | 294 |
| Plant Area (Sq.Ft.) | 120,000 |
| Annual Production | 30,000 Tons |
| Production Hrs. Annual | 6,000 |
| Location (State) | MI |
| Yearly Energy Cost | $ 280,624 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
6,570,047 kWh | $ 233,042 | $ 0.035 /kWh |
- Demand Charge |
14,526 kW | $ 16,669 | $ 1.15 /kW |
- Electricity Fees |
- | $ -7,352 | - |
Natural Gas |
7,952 MMBtu | $ 38,265 | $ 4.81 /MMBtu |
TOTAL ENERGY |
75,295 MMBtu | $ 280,624 | $ 3.73 /MMBtu |
Other Liquid (haz) |
31,328 Gal | $ 680 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
34,291 kWh 0 kWh |
$ 2,017 $ 0 |
0.87 % 0.00 % |
$ 0.035 /kWh |
- Demand Charge |
68 kW 0 kW |
$ 5,665 $ 0 |
33.99 % 0.00 % |
$ 1.15 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
3,046 MMBtu 0 MMBtu |
$ 14,654 $ 0 |
38.30 % 0.00 % |
$ 4.81 /MMBtu |
TOTAL ENERGY |
3,397 MMBtu 0 MMBtu |
$ 22,336 $ 0 |
7.96 % 0.00 % |
$ 3.73 /MMBtu |
Other Liquid (haz) |
31,328 Gal 0 Gal |
$ 11,025 $ 0 |
1,621.32 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE POWER FACTOR CONTROLLERS | 2.3211 | N | $ 17,603 | $ 5,129 | 3.43 | ||||||||||||||||
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| 02 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 4,800 | $ 2,553 | 1.88 | ||||||||||||||||
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| 03 | view details |
INSTALL WEATHER STRIPPING ON WINDOWS AND DOORS | 2.7445 | N | $ 4,266 | $ 9,921 | 0.43 | ||||||||||||||||
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| 04 | view details |
IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS | 2.7243 | N | $ 18,000 | $ 4,733 | 3.80 | ||||||||||||||||
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| 05 | view details |
INSTALL REDUNDANT EQUIPMENT TO AVOID LOSSES CAUSED BY EQUIPMENT FAILURE AND ROUTINE MAINTENANCE | 3.2111 | N | $ 680 | $ 11,025 | 0.06 | ||||||||||||||||
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