Industrial Assessment Centers
Assessment #UM0003
| Assessment Year | 1994 |
|---|---|
| SIC | 3479 |
| SIC Description | Metal Coating And Allied Services |
| NAICS | |
| NAICS Description | |
| Principal Product | Pickling and Galvanizing Steel Rolls |
| Sales | $ 20,000,000 |
| # of Employees | 100 |
| Plant Area (Sq.Ft.) | 168,000 |
| Annual Production | 375,000 Tons |
| Production Hrs. Annual | 8,112 |
| Location (State) | MI |
| Yearly Energy Cost | $ 1,147,359 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
8,021,102 kWh | $ 556,530 | $ 0.069 /kWh |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
179,754 MMBtu | $ 590,829 | $ 3.29 /MMBtu |
TOTAL ENERGY |
261,970 MMBtu | $ 1,147,359 | $ 4.38 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
609,320 kWh 420,868 kWh |
$ 46,296 $ 29,030 |
8.32 % 5.22 % |
$ 0.069 /kWh |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
15,900 MMBtu 0 MMBtu |
$ 52,311 $ 0 |
8.85 % 0.00 % |
$ 3.29 /MMBtu |
TOTAL ENERGY |
22,146 MMBtu 4,314 MMBtu |
$ 98,607 $ 29,030 |
8.59 % 2.53 % |
$ 4.38 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 49,340 | $ 28,560 | 1.73 | ||||||||||||
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| 02 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | N | $ 0 | $ 12,804 | 0.00 | ||||||||||||
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| 03 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 400 | $ 470 | 0.85 | ||||||||||||
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| 04 | view details |
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED | 2.6231 | N | $ 2,000 | $ 4,462 | 0.45 | ||||||||||||
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| 05 | view details |
USE FLUE GASES IN RADIANT HEATER FOR SPACE HEATING, OVENS, ETC | 2.2428 | N | $ 39,200 | $ 52,311 | 0.75 | ||||||||||||
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