Industrial Assessment Centers

Assessment #UL0241


Assessment Year 2000
SIC 3253
SIC Description Ceramic Wall And Floor Tile
NAICS
NAICS Description
Principal Product Unglazed ceramic tile
Sales $ 17,500,000
# of Employees 200
Plant Area (Sq.Ft.) 200,000
Annual Production 15,000 Thousand Feet
Production Hrs. Annual 8,736
Location (State) KY
Yearly Energy Cost $ 1,352,078

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

11,666,178 kWh $ 204,298 $ 0.018 /kWh

- Demand Charge

19,600 kW $ 177,658 $ 9.06 /kW

- Electricity Fees

- $ 0 -

Natural Gas

399,700 MMBtu $ 970,122 $ 2.43 /MMBtu

TOTAL ENERGY

519,278 MMBtu $ 1,352,078 $ 2.60 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

0 kWh
0 kWh
$ 0
$ 0
0.00 %
0.00 %
$ 0.018 /kWh

- Demand Charge

3,176 kW
3,176 kW
$ 24,726
$ 24,726
13.92 %
13.92 %
$ 9.06 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

14,114 MMBtu
0 MMBtu
$ 34,297
$ 0
3.54 %
0.00 %
$ 2.43 /MMBtu

TOTAL ENERGY

14,114 MMBtu
0 MMBtu
$ 59,023
$ 24,726
4.37 %
1.83 %
$ 2.60 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
OPTIMIZE PLANT POWER FACTOR 2.3212 I $ 16,605 $ 24,726 0.67
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

3,176 kW $ 24,726 $ 9.06 /kW

TOTAL ENERGY

0 MMBtu $ 24,726 -
02 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 19,628 $ 34,297 0.57
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

14,114 MMBtu $ 34,297 $ 2.43 /MMBtu

TOTAL ENERGY

14,114 MMBtu $ 34,297 -
03 view
details
INSTALL EQUIPMENT TO MOVE PRODUCT 4.4450 N $ 38,400 $ 57,400 0.67
Energy Sources Yearly Reduction Yearly Savings Unit Price

One-time Revenue or Avoided Cost

- $ 57,400 -

TOTAL PRODUCTON

- $ 57,400 -
04 view
details
INSTALL SENSORS TO DETECT DEFECTS 4.1260 N $ 30,160 $ 6,583 4.58
Energy Sources Yearly Reduction Yearly Savings Unit Price

One-time Revenue or Avoided Cost

- $ 6,583 -

TOTAL PRODUCTON

- $ 6,583 -