Industrial Assessment Centers

Assessment #UL0240


Assessment Year 2000
SIC 3599
SIC Description Industrial Machinery, Nec
NAICS
NAICS Description
Principal Product Injection Molded Plastics
Sales $ 7,000,000
# of Employees 70
Plant Area (Sq.Ft.) 65,000
Annual Production 2,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) KY
Yearly Energy Cost $ 147,117

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,805,979 kWh $ 113,715 $ 0.041 /kWh

- Demand Charge

7,033 kW $ 33,402 $ 4.75 /kW

- Electricity Fees

- $ 0 -

TOTAL ENERGY

28,761 MMBtu $ 147,117 $ 5.12 /MMBtu

Water Disposal

770,000 Gal $ 5,479 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

85,167 kWh
0 kWh
$ 3,452
$ 0
3.04 %
0.00 %
$ 0.041 /kWh

- Demand Charge

31 kW
0 kW
$ 148
$ 0
0.44 %
0.00 %
$ 4.75 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

873 MMBtu
0 MMBtu
$ 3,600
$ 0
2.45 %
0.00 %
$ 5.12 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED 2.7124 N $ 0 $ 2,535 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

62,600 kWh $ 2,535 $ 0.041 /kWh

TOTAL ENERGY

642 MMBtu $ 2,535 -
02 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 20 $ 1,065 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

22,567 kWh $ 917 $ 0.041 /kWh

- Demand Charge

31 kW $ 148 $ 4.75 /kW

TOTAL ENERGY

231 MMBtu $ 1,065 -
03 view
details
REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT 3.7198 N $ 700 $ 1,113 0.63
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (haz)

22,050 lbs $ 1,113 $ 0 /lbs

TOTAL WASTE

- $ 1,113 -
04 view
details
INSTALL SHELVES / RACKS TO UTILIZE UNUSED SPACE 4.5150 N $ 4,150 $ 2,314 1.79
Energy Sources Yearly Reduction Yearly Savings Unit Price

One-time Revenue or Avoided Cost

- $ 2,314 -

TOTAL PRODUCTON

- $ 2,314 -
05 view
details
RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS 4.5140 N $ 384 $ 1,410 0.27
Energy Sources Yearly Reduction Yearly Savings Unit Price

One-time Revenue or Avoided Cost

- $ 1,410 -

TOTAL PRODUCTON

- $ 1,410 -