Industrial Assessment Centers

Assessment #UL0237


Assessment Year 1999
SIC 3357
SIC Description Nonferrous Wiredrawing & Insulating
NAICS
NAICS Description
Principal Product Fabricated wire and metal parts
Sales $ 10,000,000
# of Employees 96
Plant Area (Sq.Ft.) 55,000
Annual Production 7,500,000 Pieces
Production Hrs. Annual 6,336
Location (State) KY
Yearly Energy Cost $ 121,905

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,828,839 kWh $ 94,480 $ 0.033 /kWh

- Demand Charge

6,666 kW $ 12,425 $ 1.86 /kW

- Electricity Fees

- $ 0 -

Natural Gas

3,735 MMBtu $ 15,000 $ 4.02 /MMBtu

TOTAL ENERGY

32,731 MMBtu $ 121,905 $ 3.72 /MMBtu

Water Disposal

571,100 Gal $ 10,082 $ 0 /Gal

Other Liquid (haz)

220 Gal $ 1,905 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

75,322 kWh
0 kWh
$ 1,576
$ 0
1.67 %
0.00 %
$ 0.033 /kWh

- Demand Charge

105 kW
0 kW
$ 1,035
$ 0
8.33 %
0.00 %
$ 1.86 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 4.02 /MMBtu

TOTAL ENERGY

772 MMBtu
0 MMBtu
$ 2,611
$ 0
2.14 %
0.00 %
$ 3.72 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Other Liquid (haz)

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 100 $ 2,611 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

75,322 kWh $ 1,576 $ 0.033 /kWh

- Demand Charge

105 kW $ 1,035 $ 1.86 /kW

TOTAL ENERGY

772 MMBtu $ 2,611 -
02 view
details
CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS 3.1191 I $ 0 $ 11,512 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Ancillary Material Cost

- $ 11,512 -

TOTAL PRODUCTON

- $ 11,512 -
03 view
details
CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS 3.1191 N $ 0 $ 5,309 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 5,309 -

TOTAL PRODUCTON

- $ 5,309 -