Industrial Assessment Centers

Assessment #UL0232


Assessment Year 1999
SIC 3259
SIC Description Structural Clay Products, Nec
NAICS
NAICS Description
Principal Product Fused cast ceramics
Sales $ 0
# of Employees 150
Plant Area (Sq.Ft.) 138,000
Annual Production 0 Thousand Feet
Production Hrs. Annual 5,760
Location (State) KY
Yearly Energy Cost $ 1,346,698

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

37,715,124 kWh $ 920,057 $ 0.024 /kWh

- Demand Charge

103,470 kW $ 284,350 $ 2.75 /kW

- Electricity Fees

- $ 0 -

Natural Gas

31,530 MMBtu $ 142,291 $ 4.51 /MMBtu

TOTAL ENERGY

418,110 MMBtu $ 1,346,698 $ 3.22 /MMBtu

Water Disposal

43,720,000 Gal $ 42,398 $ 0 /Gal

Solid Waste (non-haz)

312,000 lbs $ 10,920 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

40,445 kWh
0 kWh
$ 986
$ 0
0.11 %
0.00 %
$ 0.024 /kWh

- Demand Charge

73 kW
0 kW
$ 723
$ 0
0.25 %
0.00 %
$ 2.75 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 4.51 /MMBtu

TOTAL ENERGY

415 MMBtu
0 MMBtu
$ 1,709
$ 0
0.13 %
0.00 %
$ 3.22 /MMBtu

Water Disposal

10,748,000 Gal
9,216,000 Gal
$ 66,604
$ 56,903
157.09 %
134.21 %
$ 0 /Gal

Solid Waste (non-haz)

0 lbs
0 lbs
$ 0
$ 0
0.00 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 100 $ 1,709 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

40,445 kWh $ 986 $ 0.024 /kWh

- Demand Charge

73 kW $ 723 $ 2.75 /kW

TOTAL ENERGY

415 MMBtu $ 1,709 -
02 view
details
RECOVER AND REUSE COOLING WATER 3.4115 N $ 446 $ 9,701 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

1,532,000 Gal $ 9,701 $ 0 /Gal

TOTAL WASTE

- $ 9,701 -
03 view
details
RECOVER AND REUSE COOLING WATER 3.4115 I $ 5,370 $ 56,903 0.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

9,216,000 Gal $ 56,903 $ 0 /Gal

TOTAL WASTE

- $ 56,903 -