Industrial Assessment Centers

Assessment #UL0231


Assessment Year 1999
SIC 3312
SIC Description Blast Furnaces And Steel Mills
NAICS
NAICS Description
Principal Product Rolled Carbon Steel
Sales $ 17,500,000
# of Employees 80
Plant Area (Sq.Ft.) 55,000
Annual Production 0 Not Available
Production Hrs. Annual 6,732
Location (State) KY
Yearly Energy Cost $ 106,420

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,831,770 kWh $ 44,936 $ 0.025 /kWh

- Demand Charge

4,506 kW $ 41,755 $ 9.27 /kW

- Electricity Fees

- $ 0 -

Natural Gas

4,721 MMBtu $ 19,729 $ 4.18 /MMBtu

TOTAL ENERGY

23,497 MMBtu $ 106,420 $ 4.53 /MMBtu

Other Liquid (non-haz)

1,320 Gal $ 0 $ 0 /Gal

Solid Waste (non-haz)

1,296,000 lbs $ 8,188 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

53,341 kWh
0 kWh
$ 1,307
$ 0
2.91 %
0.00 %
$ 0.025 /kWh

- Demand Charge

104 kW
0 kW
$ 968
$ 0
2.32 %
0.00 %
$ 9.27 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 4.18 /MMBtu

TOTAL ENERGY

547 MMBtu
0 MMBtu
$ 2,275
$ 0
2.14 %
0.00 %
$ 4.53 /MMBtu

Other Liquid (non-haz)

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

9,600 lbs
0 lbs
$ 757
$ 0
9.25 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 101 $ 2,275 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

53,341 kWh $ 1,307 $ 0.025 /kWh

- Demand Charge

104 kW $ 968 $ 9.27 /kW

TOTAL ENERGY

547 MMBtu $ 2,275 -
02 view
details
USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL 3.6192 N $ 0 $ 757 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

9,600 lbs $ 757 $ 0 /lbs

TOTAL WASTE

- $ 757 -
03 view
details
USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL 3.6192 N $ 0 $ 876 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

One-time Revenue or Avoided Cost

- $ 876 -

TOTAL PRODUCTON

- $ 876 -
04 view
details
RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS 4.5140 N $ 23,166 $ 36,750 0.63
Energy Sources Yearly Reduction Yearly Savings Unit Price

One-time Revenue or Avoided Cost

- $ 36,750 -

TOTAL PRODUCTON

- $ 36,750 -