Industrial Assessment Centers

Assessment #UL0135


Assessment Year 1995
SIC 2098
SIC Description Macaroni And Spaghetti
NAICS
NAICS Description
Principal Product Pasta and Rice Products
Sales $ 35,000,000
# of Employees 105
Plant Area (Sq.Ft.) 210,000
Annual Production 50,000,000 Pounds
Production Hrs. Annual 8,568
Location (State) KY
Yearly Energy Cost $ 446,401

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

6,993,259 kWh $ 303,082 $ 0.043 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

55,856 MMBtu $ 143,319 $ 2.57 /MMBtu

TOTAL ENERGY

127,537 MMBtu $ 446,401 $ 3.50 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

125,147 kWh
0 kWh
$ 27,949
$ 0
9.22 %
0.00 %
$ 0.043 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

1,543 MMBtu
0 MMBtu
$ 3,967
$ 0
2.77 %
0.00 %
$ 2.57 /MMBtu

TOTAL ENERGY

2,825 MMBtu
0 MMBtu
$ 31,916
$ 0
7.15 %
0.00 %
$ 3.50 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 40 $ 1,519 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

34,877 kWh $ 1,519 $ 0.043 /kWh

TOTAL ENERGY

357 MMBtu $ 1,519 -
02 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 30 $ 1,179 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

27,257 kWh $ 1,179 $ 0.043 /kWh

TOTAL ENERGY

279 MMBtu $ 1,179 -
03 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 966 $ 2,731 0.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

63,013 kWh $ 2,731 $ 0.043 /kWh

TOTAL ENERGY

646 MMBtu $ 2,731 -
04 view
details
OPTIMIZE PLANT POWER FACTOR 2.3212 N $ 14,135 $ 22,520 0.63
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

0 kWh $ 22,520 $ 0.043 /kWh

TOTAL ENERGY

0 MMBtu $ 22,520 -
05 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 N $ 2,000 $ 3,967 0.50
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,543 MMBtu $ 3,967 $ 2.57 /MMBtu

TOTAL ENERGY

1,543 MMBtu $ 3,967 -