Industrial Assessment Centers

Assessment #UL0130


Assessment Year 1995
SIC 3711
SIC Description Motor Vehicles And Car Bodies
NAICS
NAICS Description
Principal Product Paint Dispersions
Sales $ 18,000,000
# of Employees 12
Plant Area (Sq.Ft.) 62,000
Annual Production 400 Thousand Gallons
Production Hrs. Annual 2,500
Location (State) KY
Yearly Energy Cost $ 111,504

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,473,036 kWh $ 87,380 $ 0.059 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

6,106 MMBtu $ 24,124 $ 3.95 /MMBtu

TOTAL ENERGY

21,205 MMBtu $ 111,504 $ 5.26 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

79,718 kWh
0 kWh
$ 33,712
$ 0
38.58 %
0.00 %
$ 0.059 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

2,291 MMBtu
0 MMBtu
$ 4,704
$ 0
19.50 %
0.00 %
$ 3.95 /MMBtu

TOTAL ENERGY

3,108 MMBtu
0 MMBtu
$ 38,416
$ 0
34.45 %
0.00 %
$ 5.26 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 0 $ 922 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

15,533 kWh $ 922 $ 0.059 /kWh

TOTAL ENERGY

159 MMBtu $ 922 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 4,595 $ 3,808 1.21
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

64,185 kWh $ 3,808 $ 0.059 /kWh

TOTAL ENERGY

658 MMBtu $ 3,808 -
03 view
details
OPTIMIZE PLANT POWER FACTOR 2.3212 N $ 5,400 $ 11,418 0.47
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

0 kWh $ 11,418 $ 0.059 /kWh

TOTAL ENERGY

0 MMBtu $ 11,418 -
04 view
details
OPTIMIZE PLANT POWER FACTOR 2.3212 N $ 10,120 $ 17,564 0.58
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

0 kWh $ 17,564 $ 0.059 /kWh

TOTAL ENERGY

0 MMBtu $ 17,564 -
05 view
details
INSTALL SMALLER BOILER (INCREASE HIGH FIRE DUTY CYCLE) 2.1223 N $ 20,700 $ 4,704 4.40
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,291 MMBtu $ 4,704 $ 3.95 /MMBtu

TOTAL ENERGY

2,291 MMBtu $ 4,704 -