Industrial Assessment Centers

Assessment #UL0124


Assessment Year 1995
SIC 3433
SIC Description Heating Equipment, Except Electric
NAICS
NAICS Description
Principal Product Portable Water Storage Tanks
Sales $ 30,000,000
# of Employees 110
Plant Area (Sq.Ft.) 180,000
Annual Production 100 Pieces
Production Hrs. Annual 5,000
Location (State) KY
Yearly Energy Cost $ 198,513

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,124,560 kWh $ 134,784 $ 0.063 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

15,172 MMBtu $ 63,729 $ 4.20 /MMBtu

TOTAL ENERGY

36,949 MMBtu $ 198,513 $ 5.37 /MMBtu

Other Liquid (haz)

10,641 Gal $ 193,789 $ 0 /Gal

Solid Waste (non-haz)

51,138 lbs $ 850 $ 0 /lbs

Solid Waste (haz)

5,000 lbs $ 4,000 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

98,476 kWh
0 kWh
$ 7,231
$ 977
5.36 %
0.72 %
$ 0.063 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

202 MMBtu
0 MMBtu
$ 848
$ 0
1.33 %
0.00 %
$ 4.20 /MMBtu

TOTAL ENERGY

1,212 MMBtu
0 MMBtu
$ 8,079
$ 977
4.07 %
0.49 %
$ 5.37 /MMBtu

Other Liquid (haz)

10,278 Gal
0 Gal
$ 187,291
$ 0
96.65 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

460 lbs
0 lbs
$ 506
$ 0
59.53 %
0.00 %
$ 0 /lbs

Solid Waste (haz)

18,573 lbs
0 lbs
$ 9,777
$ 0
244.43 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 1,789 $ 2,714 0.66
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

42,790 kWh $ 2,714 $ 0.063 /kWh

TOTAL ENERGY

439 MMBtu $ 2,714 -
02 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 43 $ 1,134 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

17,878 kWh $ 1,134 $ 0.063 /kWh

TOTAL ENERGY

183 MMBtu $ 1,134 -
03 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 N $ 1,000 $ 848 1.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

202 MMBtu $ 848 $ 4.20 /MMBtu

TOTAL ENERGY

202 MMBtu $ 848 -
04 view
details
OPTIMIZE PLANT POWER FACTOR 2.3212 I $ 1,120 $ 977 1.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

0 kWh $ 977 $ 0.063 /kWh

TOTAL ENERGY

0 MMBtu $ 977 -
05 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 3,609 $ 2,406 1.50
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

37,808 kWh $ 2,406 $ 0.063 /kWh

TOTAL ENERGY

388 MMBtu $ 2,406 -
06 view
details
USE AUTOMATIC CLEANING EQUIPMENT 3.2172 N $ 1,615 $ 2,033 0.79
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Liquid (haz)

501 Gal $ 1,528 $ 0 /Gal

Solid Waste (non-haz)

372 lbs $ 505 $ 0 /lbs

TOTAL WASTE

- $ 2,033 -
07 view
details
CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS 3.2123 N $ 17,600 $ 92,792 0.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Liquid (haz)

4,720 Gal $ 89,680 $ 0 /Gal

Solid Waste (haz)

3,890 lbs $ 3,112 $ 0 /lbs

TOTAL WASTE

- $ 92,792 -
08 view
details
CONVERT FROM WATER CURTAIN SPRAY BOOTHS TO A DRY SYSTEM 3.2122 N $ 9,240 $ 99,415 0.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Liquid (haz)

5,057 Gal $ 96,083 $ 0 /Gal

Solid Waste (haz)

4,165 lbs $ 3,332 $ 0 /lbs

TOTAL WASTE

- $ 99,415 -
09 view
details
REDUCE SCRAP PRODUCTION 3.1192 N $ 3,124 $ 3,333 0.94
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (haz)

4,167 lbs $ 3,333 $ 0 /lbs

TOTAL WASTE

- $ 3,333 -
10 view
details
SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY 3.5245 N $ 75 $ 77 0.97
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

88 lbs $ 1 $ 0 /lbs

Solid Waste (haz)

5,058 lbs $ 76 $ 0 /lbs

TOTAL WASTE

- $ 77 -
11 view
details
RECYCLE CLEANING SOLVENT AND REUSE 3.8143 N $ 89 $ -76 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (haz)

1,293 lbs $ -76 $ 0 /lbs

TOTAL WASTE

- $ -76 -