Industrial Assessment Centers

Assessment #UL0104


Assessment Year 1994
SIC 2085
SIC Description Distilled And Blended Liquors
NAICS
NAICS Description
Principal Product Whiskey
Sales $ 50,000,000
# of Employees 37
Plant Area (Sq.Ft.) 320,000
Annual Production 1,200,000 Pieces
Production Hrs. Annual 5,880
Location (State) KY
Yearly Energy Cost $ 1,098,085

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

6,127,784 kWh $ 264,792 $ 0.043 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

245,968 MMBtu $ 355,717 $ 1.45 /MMBtu

Coal

216,012 MMBtu $ 477,576 $ 2.21 /MMBtu

TOTAL ENERGY

524,790 MMBtu $ 1,098,085 $ 2.09 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

217,174 kWh
0 kWh
$ 20,143
$ 0
7.61 %
0.00 %
$ 0.043 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

358 MMBtu
0 MMBtu
$ 1,313
$ 0
0.37 %
0.00 %
$ 1.45 /MMBtu

Coal

22,246 MMBtu
0 MMBtu
$ 49,164
$ 0
10.29 %
0.00 %
$ 2.21 /MMBtu

TOTAL ENERGY

24,830 MMBtu
0 MMBtu
$ 70,620
$ 0
6.43 %
0.00 %
$ 2.09 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
OPTIMIZE PLANT POWER FACTOR 2.3212 K $ 38,730 $ 10,783 3.59
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

0 kWh $ 10,783 $ 0.043 /kWh

TOTAL ENERGY

0 MMBtu $ 10,783 -
02 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 K $ 5,000 $ 49,164 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Coal

22,246 MMBtu $ 49,164 $ 2.21 /MMBtu

TOTAL ENERGY

22,246 MMBtu $ 49,164 -
03 view
details
UPGRADE DISTILLATION HARDWARE 2.2142 K $ 2,416 $ 1,313 1.84
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

358 MMBtu $ 1,313 $ 1.45 /MMBtu

TOTAL ENERGY

358 MMBtu $ 1,313 -
04 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 K $ 13,940 $ 6,884 2.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

159,437 kWh $ 6,884 $ 0.043 /kWh

TOTAL ENERGY

1,634 MMBtu $ 6,884 -
05 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 K $ 4,575 $ 2,476 1.85
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

57,737 kWh $ 2,476 $ 0.043 /kWh

TOTAL ENERGY

592 MMBtu $ 2,476 -